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IAC Assessment: TN0605
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IAC Assessment: TN0605
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Rubber automotive hoses
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 420
Plant Area (Sq.Ft.) 110,000
Annual Production 14,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $337,409 8,016,120 kWh $0.04
Electricity Demand $66,402 14,542 kW-months/year $4.57
Electricity Fees $20,831 - $ -
Fuel Oil #6 $596,666 146,976 MMBtu $4.06
TOTAL ENERGY COSTS $2,773,008
RECOMMENDED SAVINGS* $272,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $255,750
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$104,110
Cost:
$129,700
$(-780) (-19,930) $(-110) (-36) - - - - $105,000 - - - $(-780)
(-19,930)
kWh
$(-110)
(-36)
kW-months/year
-
-
MMBtu
-
-
lb
$105,000
-
$
-
-
$
02: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$100,760
Cost:
$25,700
- - - - - - $3,260 150,000 - - $97,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,260
150,000
lb
-
-
$
$97,500
-
$
03: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$39,970
Cost:
$70,960
- - - - $39,970 9,798 - - - - - - -
-
kWh
-
-
kW-months/year
$39,970
9,798
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,910
Cost:
$1,330
$9,830 252,052 $1,080 360 - - - - - - - - $9,830
252,052
kWh
$1,080
360
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$10,880
Cost:
$25,180
- - - - $10,880 2,667 - - - - - - -
-
kWh
-
-
kW-months/year
$10,880
2,667
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$5,430
Cost:
$14,800
$(-730) (-18,757) - - - - $46,160 - $(-40,000) - - - $(-730)
(-18,757)
kWh
-
-
kW-months/year
-
-
MMBtu
$46,160
-
lb
$(-40,000)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$272,060
Cost:
$267,670
$8,320 213,365 $970 324 $50,850 12,465 $49,420 150,000 $65,000 - $97,500 - $8,320
213,365
kWh
$970
324
kW-months/year
$50,850
12,465
MMBtu
$49,420
150,000
lb
$65,000
-
$
$97,500
-
$
TOTAL IMPLEMENTED Savings:
$255,750
Cost:
$227,690
$9,050 232,122 $970 324 $39,970 9,798 $3,260 150,000 $105,000 - $97,500 - $9,050
232,122
kWh
$970
324
kW-months/year
$39,970
9,798
MMBtu
$3,260
150,000
lb
$105,000
-
$
$97,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Personnel Changes Primary Raw Material