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IAC Assessment: TN0609
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IAC Assessment: TN0609
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Industrial metal-working tools (inserts)
NAICS n/a
SIC 3545 - Machine Tool Accessories
Sales $100,000,000-$500,000,000
# of Employees 86
Plant Area (Sq.Ft.) 23,000
Annual Production 33,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $175,560 2,988,277 kWh $0.06
Electricity Demand $28,084 8,906 kW-months/year $3.15
Electricity Fees $816 - $ -
Natural Gas $6,415 1,082 MMBtu $5.93
TOTAL ENERGY COSTS $331,265
RECOMMENDED SAVINGS* $173,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,330
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $
01: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$83,060
Cost:
$19,080
$(-100) (-1,758) - - - - - - - - $83,160 - - - $(-100)
(-1,758)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$83,160
-
$
-
-
$
02: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$64,970
Cost:
$45,880
- - - - - - - - $16,830 8,604 $1,160 - $46,980 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$16,830
8,604
gal
$1,160
-
$
$46,980
-
$
03: 3.1242 ALLOW DRAINAGE BEFORE WITHDRAWING OBJECT Savings:
$10,970
Cost:
$5,080
- - - - - - - - $3,130 2,609 $260 - $7,580 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,130
2,609
gal
$260
-
$
$7,580
-
$
04: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$8,030
Cost:
$20,880
$(-810) (-40,445) - - - - $8,840 13,660 - - - - - - $(-810)
(-40,445)
kWh
-
-
kW-months/year
-
-
MMBtu
$8,840
13,660
gal
-
-
gal
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,330
Cost:
$6,200
$4,840 86,460 - - $490 83 - - - - - - - - $4,840
86,460
kWh
-
-
kW-months/year
$490
83
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$860
Cost:
$600
$740 13,189 $120 36 - - - - - - - - - - $740
13,189
kWh
$120
36
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$173,220
Cost:
$97,720
$4,670 57,446 $120 36 $490 83 $8,840 13,660 $19,960 11,213 $84,580 - $54,560 - $4,670
57,446
kWh
$120
36
kW-months/year
$490
83
MMBtu
$8,840
13,660
gal
$19,960
11,213
gal
$84,580
-
$
$54,560
-
$
TOTAL IMPLEMENTED Savings:
$5,330
Cost:
$6,200
$4,840 86,460 - - $490 83 - - - - - - - - $4,840
86,460
kWh
-
-
kW-months/year
$490
83
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost