IAC logo
IAC Assessment: TN0613
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TN0613
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Tennessee
Assessment Year 1997
Principal Product Water-based and ultraviolet-curable inks and coatings
NAICS n/a
SIC 2893 - Printing Ink
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 45,000
Annual Production 8,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,803 1,524,619 kWh $0.03
Electricity Demand $40,975 4,477 kW-months/year $9.15
Electricity Fees $2,382 - $ -
Natural Gas $34,854 5,798 MMBtu $6.01
TOTAL ENERGY COSTS $834,702
RECOMMENDED SAVINGS* $628,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ Tgal $ $
01: 3.7195 USE TEFLON LINED TANKS Savings:
$525,690
Cost:
$35,280
- - - - - - - - $8,190 172,500 - - - - - - - - $517,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,190
172,500
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
$517,500
-
$
02: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$39,000
Cost:
$17,200
- - - - - - - - - - $39,000 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$39,000
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$35,000
Cost:
$22,200
- - - - - - - - - - - - $35,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$35,000
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$24,170
Cost:
$1,040
- - - - $3,520 587 $2,620 1,688,000 - - - - - - $16,880 - $1,150 - - - -
-
kWh
-
-
kW-months/year
$3,520
587
MMBtu
$2,620
1,688,000
Tgal
-
-
gal
-
-
$
-
-
$
$16,880
-
$
$1,150
-
Tgal
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,470
Cost:
-
- - - - $3,470 578 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,470
578
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$510
Cost:
-
$280 10,844 $230 24 - - - - - - - - - - - - - - - - $280
10,844
kWh
$230
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$280
Cost:
$280
$50 2,052 $230 24 - - - - - - - - - - - - - - - - $50
2,052
kWh
$230
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$628,120
Cost:
$76,000
$330 12,896 $460 48 $6,990 1,165 $2,620 1,688,000 $8,190 172,500 $39,000 - $35,000 - $16,880 - $1,150 - $517,500 - $330
12,896
kWh
$460
48
kW-months/year
$6,990
1,165
MMBtu
$2,620
1,688,000
Tgal
$8,190
172,500
gal
$39,000
-
$
$35,000
-
$
$16,880
-
$
$1,150
-
Tgal
$517,500
-
$
TOTAL IMPLEMENTED Savings:
$39,280
Cost:
$17,480
$50 2,052 $230 24 - - - - - - $39,000 - - - - - - - - - $50
2,052
kWh
$230
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$39,000
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product