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IAC Assessment: TN0613
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IAC Assessment: TN0613
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Water-based and ultraviolet-curable inks and coatings
NAICS n/a
SIC 2893 - Printing Ink
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 45,000
Annual Production 8,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,803 1,524,619 kWh $0.03
Electricity Demand $40,975 4,477 kW-months/year $9.15
Electricity Fees $2,382 - $ -
Natural Gas $34,854 5,798 MMBtu $6.01
TOTAL ENERGY COSTS $834,702
RECOMMENDED SAVINGS* $628,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ Tgal $ $
01: 3.7195 USE TEFLON LINED TANKS Savings:
$525,690
Cost:
$35,280
- - - - - - - - $8,190 172,500 - - - - - - - - $517,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,190
172,500
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
$517,500
-
$
02: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$39,000
Cost:
$17,200
- - - - - - - - - - $39,000 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$39,000
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$35,000
Cost:
$22,200
- - - - - - - - - - - - $35,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$35,000
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$24,170
Cost:
$1,040
- - - - $3,520 587 $2,620 1,688,000 - - - - - - $16,880 - $1,150 - - - -
-
kWh
-
-
kW-months/year
$3,520
587
MMBtu
$2,620
1,688,000
Tgal
-
-
gal
-
-
$
-
-
$
$16,880
-
$
$1,150
-
Tgal
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,470
Cost:
-
- - - - $3,470 578 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,470
578
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$510
Cost:
-
$280 10,844 $230 24 - - - - - - - - - - - - - - - - $280
10,844
kWh
$230
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$280
Cost:
$280
$50 2,052 $230 24 - - - - - - - - - - - - - - - - $50
2,052
kWh
$230
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$628,120
Cost:
$76,000
$330 12,896 $460 48 $6,990 1,165 $2,620 1,688,000 $8,190 172,500 $39,000 - $35,000 - $16,880 - $1,150 - $517,500 - $330
12,896
kWh
$460
48
kW-months/year
$6,990
1,165
MMBtu
$2,620
1,688,000
Tgal
$8,190
172,500
gal
$39,000
-
$
$35,000
-
$
$16,880
-
$
$1,150
-
Tgal
$517,500
-
$
TOTAL IMPLEMENTED Savings:
$39,280
Cost:
$17,480
$50 2,052 $230 24 - - - - - - $39,000 - - - - - - - - - $50
2,052
kWh
$230
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$39,000
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Primary Product