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IAC Assessment: TN0619
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IAC Assessment: TN0619
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Seat belt fabric
NAICS n/a
SIC 2399 - Fabricated Textile Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 480
Plant Area (Sq.Ft.) 219,000
Annual Production 300,000,000 Thousand Feet
Production Hrs. Annual 6,600
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $751,038 24,721,571 kWh $0.03
Electricity Demand $446,985 47,770 kW-months/year $9.36
Electricity Fees $9,572 - $ -
Natural Gas $597,293 181,727 MMBtu $3.29
TOTAL ENERGY COSTS $1,948,950
RECOMMENDED SAVINGS* $729,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ Tgal $ gal $ gal $ $ $ $ $ $ $ $ $ %
01: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$537,700
Cost:
$66,720
- - - - - - - - - - $(-102,300) - $(-20,000) - - - - - $660,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
$(-102,300)
-
$
$(-20,000)
-
$
-
-
$
-
-
$
$660,000
-
%
02: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$124,950
Cost:
$40,400
- - - - - - - - - - $(-17,050) - $(-20,000) - - - $162,000 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
$(-17,050)
-
$
$(-20,000)
-
$
-
-
$
$162,000
-
$
-
-
%
03: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$46,080
Cost:
$4,900
- - - - $23,040 - $4,320 - - - - - - - $18,720 - - - - - -
-
kWh
-
-
kW-months/year
$23,040
-
Tgal
$4,320
-
gal
-
-
gal
-
-
$
-
-
$
$18,720
-
$
-
-
$
-
-
%
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$8,620
Cost:
$2,090
$8,620 287,222 - - - - - - - - - - - - - - - - - - $8,620
287,222
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,850
Cost:
$4,350
$4,850 430,832 - - - - - - - - - - - - - - - - - - $4,850
430,832
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
06: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$3,345
Cost:
-
- - - - - - - - $3,825 900 - - $(-1,000) - $520 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$3,825
900
gal
-
-
$
$(-1,000)
-
$
$520
-
$
-
-
$
-
-
%
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,820
Cost:
$4,340
$1,760 58,617 $1,060 108 - - - - - - - - - - - - - - - - $1,760
58,617
kWh
$1,060
108
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$830
Cost:
$745
$240 7,913 $590 60 - - - - - - - - - - - - - - - - $240
7,913
kWh
$590
60
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$729,195
Cost:
$123,545
$15,470 784,584 $1,650 168 $23,040 - $4,320 - $3,825 900 $(-119,350) - $(-41,000) - $19,240 - $162,000 - $660,000 - $15,470
784,584
kWh
$1,650
168
kW-months/year
$23,040
-
Tgal
$4,320
-
gal
$3,825
900
gal
$(-119,350)
-
$
$(-41,000)
-
$
$19,240
-
$
$162,000
-
$
$660,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ gal $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production