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IAC Assessment: TN0621
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IAC Assessment: TN0621
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Occasional wooden tables and entertainment centers
NAICS n/a
SIC 2511 - Wood Household Furniture
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 352,700
Annual Production 95,000 Pieces
Production Hrs. Annual 4,250
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,058 6,318,875 kWh $0.02
Electricity Demand $25,760 20,543 kW-months/year $1.25
Electricity Fees $67,200 - $ -
Coal $52,642 27,999 MMBtu $1.88
Wood $5,419 46,830 MMBtu $0.12
TOTAL ENERGY COSTS $303,899
RECOMMENDED SAVINGS* $81,090 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,480
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Coal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Coal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ $ $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$24,470
Cost:
$4,300
$10,430 260,844 - - $14,040 7,470 - - - - - - - - - - $10,430
260,844
kWh
-
-
$
$14,040
7,470
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$17,500
Cost:
$17,900
- - - - - - - - - - - - $17,500 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$17,500
-
$
-
-
$
03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$14,220
Cost:
$27,690
$14,220 355,510 - - - - - - - - - - - - - - $14,220
355,510
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$8,175
Cost:
$9,600
$(-150) (-3,810) - - - - $945 1,260 - - - - $1,440 - $5,940 - $(-150)
(-3,810)
kWh
-
-
$
-
-
MMBtu
$945
1,260
gal
-
-
lb
-
-
$
$1,440
-
$
$5,940
-
$
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$5,980
Cost:
$17,100
$26,980 674,385 - - - - - - - - $(-21,000) - - - - - $26,980
674,385
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$(-21,000)
-
$
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,710
Cost:
$17,000
- - $5,710 - - - - - - - - - - - - - -
-
kWh
$5,710
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,400
Cost:
-
$2,400 60,082 - - - - - - - - - - - - - - $2,400
60,082
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$1,980
Cost:
$2,780
- - - - - - $1,260 1,935 - - - - - - $720 - -
-
kWh
-
-
$
-
-
MMBtu
$1,260
1,935
gal
-
-
lb
-
-
$
-
-
$
$720
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$655
Cost:
-
- - - - - - - - $655 - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
gal
$655
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$81,090
Cost:
$96,370
$53,880 1,347,011 $5,710 - $14,040 7,470 $2,205 3,195 $655 - $(-21,000) - $18,940 - $6,660 - $53,880
1,347,011
kWh
$5,710
-
$
$14,040
7,470
MMBtu
$2,205
3,195
gal
$655
-
lb
$(-21,000)
-
$
$18,940
-
$
$6,660
-
$
TOTAL IMPLEMENTED Savings:
$19,480
Cost:
$20,680
- - - - - - $1,260 1,935 - - - - $17,500 - $720 - -
-
kWh
-
-
$
-
-
MMBtu
$1,260
1,935
gal
-
-
lb
-
-
$
$17,500
-
$
$720
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Fees Coal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Fees Coal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost