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IAC Assessment: TN0623
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IAC Assessment: TN0623
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Coated Paper Rolls
NAICS n/a
SIC 2672 - Paper Coated And Laminated, Nec
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 180,000
Annual Production 57,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,683 9,885,698 kWh $0.03
Electricity Demand $213,216 20,924 kW-months/year $10.19
Electricity Fees $35,443 - $ -
Natural Gas $89,272 23,666 MMBtu $3.77
TOTAL ENERGY COSTS $954,347
RECOMMENDED SAVINGS* $407,360 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $159,725
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $ $ $
01: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$140,000
Cost:
$56,120
- - - - - - $(-60,000) (-500,000) - - - - $200,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-60,000)
(-500,000)
lb
-
-
$
-
-
$
$200,000
-
$
-
-
$
02: 3.5215 AVOID CONTAMINATION OF END PIECES AND REUSE AS FEED STOCK Savings:
$81,250
Cost:
$2,400
- - - - - - - - - - - - $81,250 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
$81,250
-
$
-
-
$
03: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$77,680
Cost:
$121,440
- - - - - - - - $(-113,570) - - - - - $191,250 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$(-113,570)
-
$
-
-
$
-
-
$
$191,250
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$52,045
Cost:
$61,760
- - - - - - $47,425 - $(-1,500) - $6,120 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$47,425
-
lb
$(-1,500)
-
$
$6,120
-
$
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$30,000
Cost:
$16,200
- - - - - - - - - - - - $30,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
$30,000
-
$
-
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$13,255
Cost:
$900
$8,610 331,184 $4,645 456 - - - - - - - - - - - - $8,610
331,184
kWh
$4,645
456
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,920
Cost:
$16,200
- - - - $9,920 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,920
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,980
Cost:
$380
$1,980 76,202 - - - - - - - - - - - - - - $1,980
76,202
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,230
Cost:
-
$1,230 47,186 - - - - - - - - - - - - - - $1,230
47,186
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$407,360
Cost:
$275,400
$11,820 454,572 $4,645 456 $9,920 - $(-12,575) (-500,000) $(-115,070) - $6,120 - $311,250 - $191,250 - $11,820
454,572
kWh
$4,645
456
kW-months/year
$9,920
-
$
$(-12,575)
(-500,000)
lb
$(-115,070)
-
$
$6,120
-
$
$311,250
-
$
$191,250
-
$
TOTAL IMPLEMENTED Savings:
$159,725
Cost:
$199,400
- - - - - - $47,425 - $(-115,070) - $6,120 - $30,000 - $191,250 - -
-
kWh
-
-
kW-months/year
-
-
$
$47,425
-
lb
$(-115,070)
-
$
$6,120
-
$
$30,000
-
$
$191,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product