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IAC Assessment: TN0624
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IAC Assessment: TN0624
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Airbag modules
NAICS n/a
SIC 2399 - Fabricated Textile Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 110,000
Annual Production 3,300,000 Pieces
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,450 4,934,936 kWh $0.03
Electricity Demand $89,419 10,793 kW-months/year $8.28
Electricity Fees $3,994 - $ -
Natural Gas $11,130 1,421 MMBtu $7.83
TOTAL ENERGY COSTS $35,253,993
RECOMMENDED SAVINGS* $2,861,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,970,990
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$1,949,360
Cost:
$103,200
- - - - - - $(-307,840) - - - - - $2,257,200 - -
-
kWh
-
-
kW-months/year
-
-
lb
$(-307,840)
-
$
-
-
$
-
-
$
$2,257,200
-
$
02: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$887,305
Cost:
$103,200
- - - - $1,150 96,190 $(-268,125) - - - $1,154,280 - - - -
-
kWh
-
-
kW-months/year
$1,150
96,190
lb
$(-268,125)
-
$
-
-
$
$1,154,280
-
$
-
-
$
03: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$17,940
Cost:
-
- - - - $3,090 309,375 - - $14,850 - - - - - -
-
kWh
-
-
kW-months/year
$3,090
309,375
lb
-
-
$
$14,850
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,690
Cost:
-
$2,370 79,132 $1,320 156 - - - - - - - - - - $2,370
79,132
kWh
$1,320
156
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$3,290
Cost:
$980
$2,370 75,615 $920 108 - - - - - - - - - - $2,370
75,615
kWh
$920
108
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$2,861,585
Cost:
$207,380
$4,740 154,747 $2,240 264 $4,240 405,565 $(-575,965) - $14,850 - $1,154,280 - $2,257,200 - $4,740
154,747
kWh
$2,240
264
kW-months/year
$4,240
405,565
lb
$(-575,965)
-
$
$14,850
-
$
$1,154,280
-
$
$2,257,200
-
$
TOTAL IMPLEMENTED Savings:
$1,970,990
Cost:
$103,200
$2,370 79,132 $1,320 156 $3,090 309,375 $(-307,840) - $14,850 - - - $2,257,200 - $2,370
79,132
kWh
$1,320
156
kW-months/year
$3,090
309,375
lb
$(-307,840)
-
$
$14,850
-
$
-
-
$
$2,257,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product