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IAC Assessment: TN0624
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IAC Assessment: TN0624
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Airbag modules
NAICS n/a
SIC 2399 - Fabricated Textile Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 110,000
Annual Production 3,300,000 Pieces
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,450 4,934,936 kWh $0.03
Electricity Demand $89,419 10,793 kW-months/year $8.28
Electricity Fees $3,994 - $ -
Natural Gas $11,130 1,421 MMBtu $7.83
TOTAL ENERGY COSTS $35,253,993
RECOMMENDED SAVINGS* $2,861,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,970,990
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$1,949,360
Cost:
$103,200
- - - - - - $(-307,840) - - - - - $2,257,200 - -
-
kWh
-
-
kW-months/year
-
-
lb
$(-307,840)
-
$
-
-
$
-
-
$
$2,257,200
-
$
02: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$887,305
Cost:
$103,200
- - - - $1,150 96,190 $(-268,125) - - - $1,154,280 - - - -
-
kWh
-
-
kW-months/year
$1,150
96,190
lb
$(-268,125)
-
$
-
-
$
$1,154,280
-
$
-
-
$
03: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$17,940
Cost:
-
- - - - $3,090 309,375 - - $14,850 - - - - - -
-
kWh
-
-
kW-months/year
$3,090
309,375
lb
-
-
$
$14,850
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,690
Cost:
-
$2,370 79,132 $1,320 156 - - - - - - - - - - $2,370
79,132
kWh
$1,320
156
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$3,290
Cost:
$980
$2,370 75,615 $920 108 - - - - - - - - - - $2,370
75,615
kWh
$920
108
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$2,861,585
Cost:
$207,380
$4,740 154,747 $2,240 264 $4,240 405,565 $(-575,965) - $14,850 - $1,154,280 - $2,257,200 - $4,740
154,747
kWh
$2,240
264
kW-months/year
$4,240
405,565
lb
$(-575,965)
-
$
$14,850
-
$
$1,154,280
-
$
$2,257,200
-
$
TOTAL IMPLEMENTED Savings:
$1,970,990
Cost:
$103,200
$2,370 79,132 $1,320 156 $3,090 309,375 $(-307,840) - $14,850 - - - $2,257,200 - $2,370
79,132
kWh
$1,320
156
kW-months/year
$3,090
309,375
lb
$(-307,840)
-
$
$14,850
-
$
-
-
$
$2,257,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product