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IAC Assessment: TN0644
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IAC Assessment: TN0644
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product High density polyethylene conduit and water pipe
NAICS n/a
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 112,500
Annual Production 30,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,435 9,299,531 kWh $0.03
Electricity Demand $66,127 15,710 kW-months/year $4.21
Electricity Fees $73,851 - $ -
Natural Gas $10,756 1,329 MMBtu $8.09
TOTAL ENERGY COSTS $421,169
RECOMMENDED SAVINGS* $439,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 3.5215 AVOID CONTAMINATION OF END PIECES AND REUSE AS FEED STOCK Savings:
$363,750
Cost:
$20,000
- - - - - - - - $(-30,000) - $393,750 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$(-30,000)
-
$
$393,750
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$32,370
Cost:
$50,000
- - - - - - $(-20,000) - - - $52,370 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-20,000)
-
$
-
-
$
$52,370
-
$
03: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$17,850
Cost:
$32,200
- - - - - - - - - - $17,850 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$17,850
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,910
Cost:
$1,440
- - - - $11,910 - - - - - - - -
-
kWh
-
-
kW-months/year
$11,910
-
$
-
-
$
-
-
$
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$7,575
Cost:
$8,575
$6,880 275,205 $695 165 - - - - - - - - $6,880
275,205
kWh
$695
165
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,180
Cost:
$2,030
$2,020 80,891 $1,160 276 - - - - - - - - $2,020
80,891
kWh
$1,160
276
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,850
Cost:
$1,100
$2,290 91,735 $560 132 - - - - - - - - $2,290
91,735
kWh
$560
132
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$439,485
Cost:
$115,345
$11,190 447,831 $2,415 573 $11,910 - $(-20,000) - $(-30,000) - $463,970 - $11,190
447,831
kWh
$2,415
573
kW-months/year
$11,910
-
$
$(-20,000)
-
$
$(-30,000)
-
$
$463,970
-
$
TOTAL IMPLEMENTED Savings:
$53,400
Cost:
$84,230
$2,020 80,891 $1,160 276 - - $(-20,000) - - - $70,220 - $2,020
80,891
kWh
$1,160
276
kW-months/year
-
-
$
$(-20,000)
-
$
-
-
$
$70,220
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Primary Product