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IAC Assessment: TN0651
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IAC Assessment: TN0651
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Safety Switches
NAICS n/a
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $50,000,000-$100,000,000
# of Employees 243
Plant Area (Sq.Ft.) 165,000
Annual Production 740,000 Pieces
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,424 4,896,835 kWh $0.03
Electricity Demand $98,489 11,417 kW-months/year $8.63
Electricity Fees $5,328 - $ -
Natural Gas $38,312 6,206 MMBtu $6.17
TOTAL ENERGY COSTS $306,998
RECOMMENDED SAVINGS* $44,870 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,060
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$23,000
Cost:
$21,000
- - - - - - - - - - $(-70,000) - $93,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$(-70,000)
-
$
$93,000
-
$
02: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$9,040
Cost:
$9,140
$9,040 274,033 - - - - - - - - - - - - $9,040
274,033
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,840
Cost:
$8,000
- - - - $4,840 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,840
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,020
Cost:
$1,605
- - - - - - $3,020 490 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,020
490
MMBtu
-
-
gal
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$2,625
Cost:
$900
- - - - - - - - $2,625 75 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,625
75
gal
-
-
$
-
-
$
06: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$1,465
Cost:
$2,420
- - - - - - $370 60 $1,095 400 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$370
60
MMBtu
$1,095
400
gal
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$880
Cost:
$1,120
$290 8,792 $590 60 - - - - - - - - - - $290
8,792
kWh
$590
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,870
Cost:
$44,185
$9,330 282,825 $590 60 $4,840 - $3,390 550 $3,720 475 $(-70,000) - $93,000 - $9,330
282,825
kWh
$590
60
kW-months/year
$4,840
-
$
$3,390
550
MMBtu
$3,720
475
gal
$(-70,000)
-
$
$93,000
-
$
TOTAL IMPLEMENTED Savings:
$12,060
Cost:
$10,745
$9,040 274,033 - - - - $3,020 490 - - - - - - $9,040
274,033
kWh
-
-
kW-months/year
-
-
$
$3,020
490
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Product