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IAC Assessment: TN0653
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IAC Assessment: TN0653
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Military Footwear
NAICS n/a
SIC 3143 - Men's Footwear, Except Athletic
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 90,500
Annual Production 200,000 Pieces
Production Hrs. Annual 2,940
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,951 2,336,460 kWh $0.03
Electricity Demand $76,202 9,337 kW-months/year $8.16
Electricity Fees $7,416 - $ -
LPG $8,349 821 MMBtu $10.17
Fuel Oil #2 $28,976 3,849 MMBtu $7.53
TOTAL ENERGY COSTS $202,214
RECOMMENDED SAVINGS* $468,745 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $227,780
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Natural Gas LPG Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ MMBtu $ MMBtu $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$218,445
Cost:
$60,080
$(-1,000) (-39,859) - - - - - - - - - - $269,445 - $(-50,000) - - - $(-1,000)
(-39,859)
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$269,445
-
$
$(-50,000)
-
$
-
-
$
02: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$192,000
Cost:
$61,600
- - - - - - - - - - - - - - - - $192,000 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$192,000
-
$
03: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$22,520
Cost:
$33,250
$(-1,000) (-39,859) - - - - - - - - $23,520 - - - - - - - $(-1,000)
(-39,859)
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
lb
$23,520
-
$
-
-
$
-
-
$
-
-
$
04: 3.1121 USE MORE EFFICIENT ADHESIVE APPLICATORS Savings:
$14,650
Cost:
$18,420
- - - - - - - - $2,250 1,280 $11,760 - - - $640 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$2,250
1,280
lb
$11,760
-
$
-
-
$
$640
-
$
-
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$11,640
Cost:
$25,825
- - $(-25,685) (-4,670) $8,349 821 $28,976 3,849 - - - - - - - - - - -
-
kWh
$(-25,685)
(-4,670)
MMBtu
$8,349
821
MMBtu
$28,976
3,849
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$5,590
Cost:
$17,025
- - - - $5,590 550 - - - - - - - - - - - - -
-
kWh
-
-
MMBtu
$5,590
550
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,900
Cost:
$2,545
$3,900 155,627 - - - - - - - - - - - - - - - - $3,900
155,627
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$468,745
Cost:
$218,745
$1,900 75,909 $(-25,685) (-4,670) $13,939 1,371 $28,976 3,849 $2,250 1,280 $35,280 - $269,445 - $(-49,360) - $192,000 - $1,900
75,909
kWh
$(-25,685)
(-4,670)
MMBtu
$13,939
1,371
MMBtu
$28,976
3,849
MMBtu
$2,250
1,280
lb
$35,280
-
$
$269,445
-
$
$(-49,360)
-
$
$192,000
-
$
TOTAL IMPLEMENTED Savings:
$227,780
Cost:
$125,415
$3,900 155,627 $(-25,685) (-4,670) $13,939 1,371 $28,976 3,849 $2,250 1,280 $11,760 - - - $640 - $192,000 - $3,900
155,627
kWh
$(-25,685)
(-4,670)
MMBtu
$13,939
1,371
MMBtu
$28,976
3,849
MMBtu
$2,250
1,280
lb
$11,760
-
$
-
-
$
$640
-
$
$192,000
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Natural Gas LPG Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Natural Gas LPG Fuel Oil #2 Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product