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IAC Assessment: TN0654
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IAC Assessment: TN0654
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Gasoline, kerosene, diesel fuel and fuel oil
NAICS n/a
SIC 2911 - Petroleum Refining
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 65,000
Annual Production 900,000 BBL
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,215 4,060,375 kWh $0.03
Electricity Demand $27,625 6,562 kW-months/year $4.21
Electricity Fees $17,446 - $ -
Natural Gas $196,999 48,625 MMBtu $4.05
Other Gas $3,276,000 570,800 MMBtu $5.74
TOTAL ENERGY COSTS $3,702,792
RECOMMENDED SAVINGS* $268,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $196,005
#|Description Savings
Cost
Status Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product By-product Production Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product By-product Production
$ MMBtu $ Tgal $ $ $ $ $ Tgal $ $ $ $
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$144,460
Cost:
$25,120
$144,460 35,670 - - - - - - - - - - - - $144,460
35,670
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$68,850
Cost:
$265,960
$115,590 28,540 - - - - - - - - - - $(-46,740) - $115,590
28,540
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
$(-46,740)
-
$
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$29,975
Cost:
$18,950
$4,455 1,100 $2,220 4,438,660 - - $22,190 - $1,110 - - - - - $4,455
1,100
MMBtu
$2,220
4,438,660
Tgal
-
-
$
$22,190
-
$
$1,110
-
Tgal
-
-
$
-
-
$
04: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$9,840
Cost:
$22,720
$9,840 2,430 - - - - - - - - - - - - $9,840
2,430
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$9,000
Cost:
$16,000
- - - - - - - - - - $9,000 - - - -
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
$9,000
-
$
-
-
$
06: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$3,925
Cost:
$9,680
- - $4,725 922,660 $(-1,000) - - - $200 - - - - - -
-
MMBtu
$4,725
922,660
Tgal
$(-1,000)
-
$
-
-
$
$200
-
Tgal
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,730
Cost:
$3,310
$2,730 675 - - - - - - - - - - - - $2,730
675
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$268,780
Cost:
$361,740
$277,075 68,415 $6,945 5,361,320 $(-1,000) - $22,190 - $1,310 - $9,000 - $(-46,740) - $277,075
68,415
MMBtu
$6,945
5,361,320
Tgal
$(-1,000)
-
$
$22,190
-
$
$1,310
-
Tgal
$9,000
-
$
$(-46,740)
-
$
TOTAL IMPLEMENTED Savings:
$196,005
Cost:
$86,100
$161,485 39,875 $2,220 4,438,660 - - $22,190 - $1,110 - $9,000 - - - $161,485
39,875
MMBtu
$2,220
4,438,660
Tgal
-
-
$
$22,190
-
$
$1,110
-
Tgal
$9,000
-
$
-
-
$
Savings
Cost
$ MMBtu $ Tgal $ $ $ $ $ Tgal $ $ $ $
Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product By-product Production Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product By-product Production