IAC logo
IAC Assessment: TN0659
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TN0659
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Tennessee
Assessment Year 1999
Principal Product Truck air brake actuators
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 59,500
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $234,399 4,444,314 kWh $0.05
Electricity Demand $92,581 9,899 kW-months/year $9.35
LPG $72,585 12,281 MMBtu $5.91
TOTAL ENERGY COSTS $621,615
RECOMMENDED SAVINGS* $170,467 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $139,642
#|Description Savings
Cost
Status Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ gal $ lb $ $ $ $ $ $ $ $ $ $
01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$135,000
Cost:
$32,200
- - - - - - $(-120,000) - - - - - - - $255,000 - -
-
kWh
-
-
gal
-
-
lb
$(-120,000)
-
$
-
-
$
-
-
$
-
-
$
$255,000
-
$
02: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$15,965
Cost:
$4,260
- - - - $8,775 3,300 - - $7,190 - - - - - - - -
-
kWh
-
-
gal
$8,775
3,300
lb
-
-
$
$7,190
-
$
-
-
$
-
-
$
-
-
$
03: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$6,520
Cost:
$10,300
$(-65) (-3,224) $6,585 1,100 - - - - - - - - - - - - $(-65)
(-3,224)
kWh
$6,585
1,100
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 4.214 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$5,860
Cost:
-
- - - - - - - - - - $5,860 - - - - - -
-
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
$5,860
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,642
Cost:
$1,860
$4,642 145,076 - - - - - - - - - - - - - - $4,642
145,076
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,890
Cost:
$3,060
$1,780 55,686 - - - - - - - - - - $110 - - - $1,780
55,686
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$110
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$590
Cost:
$131
$590 18,464 - - - - - - - - - - - - - - $590
18,464
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$170,467
Cost:
$51,811
$6,947 216,002 $6,585 1,100 $8,775 3,300 $(-120,000) - $7,190 - $5,860 - $110 - $255,000 - $6,947
216,002
kWh
$6,585
1,100
gal
$8,775
3,300
lb
$(-120,000)
-
$
$7,190
-
$
$5,860
-
$
$110
-
$
$255,000
-
$
TOTAL IMPLEMENTED Savings:
$139,642
Cost:
$34,060
$4,642 145,076 - - - - $(-120,000) - - - - - - - $255,000 - $4,642
145,076
kWh
-
-
gal
-
-
lb
$(-120,000)
-
$
-
-
$
-
-
$
-
-
$
$255,000
-
$
Savings
Cost
$ kWh $ gal $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product