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IAC Assessment: TN0659
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IAC Assessment: TN0659
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Truck air brake actuators
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 59,500
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $234,399 4,444,314 kWh $0.05
Electricity Demand $92,581 9,899 kW-months/year $9.35
LPG $72,585 12,281 MMBtu $5.91
TOTAL ENERGY COSTS $621,615
RECOMMENDED SAVINGS* $170,467 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $139,642
#|Description Savings
Cost
Status Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ gal $ lb $ $ $ $ $ $ $ $ $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$135,000
Cost:
$32,200
- - - - - - $(-120,000) - - - - - - - $255,000 - -
-
kWh
-
-
gal
-
-
lb
$(-120,000)
-
$
-
-
$
-
-
$
-
-
$
$255,000
-
$
02: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$15,965
Cost:
$4,260
- - - - $8,775 3,300 - - $7,190 - - - - - - - -
-
kWh
-
-
gal
$8,775
3,300
lb
-
-
$
$7,190
-
$
-
-
$
-
-
$
-
-
$
03: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$6,520
Cost:
$10,300
$(-65) (-3,224) $6,585 1,100 - - - - - - - - - - - - $(-65)
(-3,224)
kWh
$6,585
1,100
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 4.2140 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$5,860
Cost:
-
- - - - - - - - - - $5,860 - - - - - -
-
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
$5,860
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,642
Cost:
$1,860
$4,642 145,076 - - - - - - - - - - - - - - $4,642
145,076
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,890
Cost:
$3,060
$1,780 55,686 - - - - - - - - - - $110 - - - $1,780
55,686
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$110
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$590
Cost:
$131
$590 18,464 - - - - - - - - - - - - - - $590
18,464
kWh
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$170,467
Cost:
$51,811
$6,947 216,002 $6,585 1,100 $8,775 3,300 $(-120,000) - $7,190 - $5,860 - $110 - $255,000 - $6,947
216,002
kWh
$6,585
1,100
gal
$8,775
3,300
lb
$(-120,000)
-
$
$7,190
-
$
$5,860
-
$
$110
-
$
$255,000
-
$
TOTAL IMPLEMENTED Savings:
$139,642
Cost:
$34,060
$4,642 145,076 - - - - $(-120,000) - - - - - - - $255,000 - $4,642
145,076
kWh
-
-
gal
-
-
lb
$(-120,000)
-
$
-
-
$
-
-
$
-
-
$
$255,000
-
$
Savings
Cost
$ kWh $ gal $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product