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IAC Assessment: TN0661
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IAC Assessment: TN0661
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Insulated copper wire
NAICS n/a
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 140,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $410,414 12,597,011 kWh $0.03
Electricity Demand $280,110 34,725 kW-months/year $8.07
Electricity Fees $82,782 - $ -
Natural Gas $3,177 426 MMBtu $7.46
TOTAL ENERGY COSTS $776,483
RECOMMENDED SAVINGS* $496,319 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $200,438
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Primary Product Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Primary Product
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ lb $ $
01: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$175,335
Cost:
$5,000
- - - - - - - - - - - - $175,335 13,045 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
$175,335
13,045
lb
-
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$91,400
Cost:
$49,760
- - - - - - - - - - - - - - $91,400 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
$91,400
-
$
03: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$73,031
Cost:
$8,750
$(-1,000) (-1,465) - - - - - - - - $74,031 120,300 - - - - $(-1,000)
(-1,465)
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
$74,031
120,300
lb
-
-
lb
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$72,160
Cost:
$93,000
- - - - $72,160 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$72,160
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
05: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$39,290
Cost:
$2,720
$23,020 697,538 $16,270 134 - - - - - - - - - - - - $23,020
697,538
kWh
$16,270
134
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
06: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$25,103
Cost:
$30,600
$(-6,930) (-272,567) - - - - - - $32,033 88,906 - - - - - - $(-6,930)
(-272,567)
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$32,033
88,906
gal
-
-
lb
-
-
lb
-
-
$
07: 3.4155 METER WASTE WATER Savings:
$13,500
Cost:
$3,700
- - - - - - $13,500 28,400,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,500
28,400,000
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,500
Cost:
$650
$6,500 136,284 - - - - - - - - - - - - - - $6,500
136,284
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$496,319
Cost:
$194,180
$21,590 559,790 $16,270 134 $72,160 - $13,500 28,400,000 $32,033 88,906 $74,031 120,300 $175,335 13,045 $91,400 - $21,590
559,790
kWh
$16,270
134
kW-months/year
$72,160
-
$
$13,500
28,400,000
Tgal
$32,033
88,906
gal
$74,031
120,300
lb
$175,335
13,045
lb
$91,400
-
$
TOTAL IMPLEMENTED Savings:
$200,438
Cost:
$35,600
$(-6,930) (-272,567) - - - - - - $32,033 88,906 - - $175,335 13,045 - - $(-6,930)
(-272,567)
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$32,033
88,906
gal
-
-
lb
$175,335
13,045
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Primary Product Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Gaseous Waste Primary Product