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IAC Assessment: TN0671
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IAC Assessment: TN0671
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Candy
NAICS n/a
SIC 2064 - Candy & Other Confectionery Products
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 78,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 2,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,688 1,726,260 kWh $0.04
Electricity Demand $49,592 4,133 kW-months/year $12.00
Electricity Fees $7,416 - $ -
LPG $67,613 12,270 MMBtu $5.51
TOTAL ENERGY COSTS $191,309
RECOMMENDED SAVINGS* $460,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Product By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$250,000
Cost:
$2,030
- - - - - - - - - - $250,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$250,000
-
$
-
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$108,400
Cost:
$34,670
- - - - - - - - - - $108,400 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$108,400
-
$
-
-
$
03: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$45,000
Cost:
$16,375
- - - - - - - - $45,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$45,000
-
$
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$28,195
Cost:
$1,075
$70 2,052 - - - - - - - - $28,125 - - - $70
2,052
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$28,125
-
$
-
-
$
05: 3.5317 SELL / OFFER BY-PRODUCT AS ANIMAL FEED Savings:
$21,560
Cost:
-
- - - - - - - - - - - - $21,560 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$21,560
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,000
Cost:
$13,000
- - - - $4,000 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,000
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,680
Cost:
$11,780
$1,120 33,998 $1,560 1 - - - - - - - - - - $1,120
33,998
kWh
$1,560
1
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$360
Cost:
$305
- - - - - - $360 465 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$360
465
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$460,195
Cost:
$79,235
$1,190 36,050 $1,560 1 $4,000 - $360 465 $45,000 - $386,525 - $21,560 - $1,190
36,050
kWh
$1,560
1
kW-months/year
$4,000
-
$
$360
465
MMBtu
$45,000
-
$
$386,525
-
$
$21,560
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Product By-product Production