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IAC Assessment: TN0682
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IAC Assessment: TN0682
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product Small electric motors
NAICS n/a
SIC 3621 - Motors And Generators
Sales $5,000,000-$10,000,000
# of Employees 175
Plant Area (Sq.Ft.) 65,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,818 1,944,607 kWh $0.04
Electricity Demand $43,034 5,389 kW-months/year $7.99
Electricity Fees $2,115 - $ -
Natural Gas $48,328 7,874 MMBtu $6.14
TOTAL ENERGY COSTS $425,024
RECOMMENDED SAVINGS* $134,115 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,600
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $ $ $
01: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$37,600
Cost:
$7,800
- - - - - - $12,600 500,000 - - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,600
500,000
lb
-
-
lb
-
-
$
-
-
$
$25,000
-
$
02: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$30,000
Cost:
$26,000
- - - - - - - - - - $30,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$30,000
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,410
Cost:
$49,230
$23,340 359,027 $6,070 63 - - - - - - - - - - - - $23,340
359,027
kWh
$6,070
63
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$27,490
Cost:
$300
- - - - - - - - $27,490 13,743 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$27,490
13,743
lb
-
-
$
-
-
$
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$6,460
Cost:
$3,340
$6,170 94,959 - - - - - - - - - - $290 - - - $6,170
94,959
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
$290
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,650
Cost:
$215
$1,960 30,188 $690 7 - - - - - - - - - - - - $1,960
30,188
kWh
$690
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2514 COVER OPEN TANKS Savings:
$505
Cost:
$800
- - - - $505 88 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$505
88
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$134,115
Cost:
$87,685
$31,470 484,174 $6,760 70 $505 88 $12,600 500,000 $27,490 13,743 $30,000 - $290 - $25,000 - $31,470
484,174
kWh
$6,760
70
kW-months/year
$505
88
MMBtu
$12,600
500,000
lb
$27,490
13,743
lb
$30,000
-
$
$290
-
$
$25,000
-
$
TOTAL IMPLEMENTED Savings:
$67,600
Cost:
$33,800
- - - - - - $12,600 500,000 - - $30,000 - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,600
500,000
lb
-
-
lb
$30,000
-
$
-
-
$
$25,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Gaseous Waste Administrative Changes Ancillary Material Cost By-product Production