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IAC Assessment: TN0688
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IAC Assessment: TN0688
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product plastic enclosures
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 90,000
Annual Production 1,560,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,439 2,329,719 kWh $0.02
Electricity Demand $5,005 281 kW-months/year $17.81
TOTAL ENERGY COSTS $348,279
RECOMMENDED SAVINGS* $356,396 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $213,117
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$34,250
Cost:
$131,500
- - - - $34,250 217,500 - - - - -
-
kWh
-
-
kW-months/year
$34,250
217,500
lb
-
-
$
-
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$211,827
Cost:
$100,400
- - - - - - $211,827 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$211,827
-
$
-
-
$
03: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$29,380
Cost:
$27,925
$28,330 833,236 $1,050 95 - - - - - - $28,330
833,236
kWh
$1,050
95
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$23,435
Cost:
$12,800
$20,380 599,355 $3,055 166 - - - - - - $20,380
599,355
kWh
$3,055
166
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$29,580
Cost:
-
- - - - $29,580 58,000 - - - - -
-
kWh
-
-
kW-months/year
$29,580
58,000
lb
-
-
$
-
-
$
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$20,548
Cost:
$1,075
$7,593 223,329 - - - - - - $12,955 - $7,593
223,329
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$12,955
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,871
Cost:
-
$2,461 72,392 $410 9 - - - - - - $2,461
72,392
kWh
$410
9
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,965
Cost:
$735
$1,965 50,996 - - - - - - - - $1,965
50,996
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,290
Cost:
-
$1,110 32,532 $180 4 - - - - - - $1,110
32,532
kWh
$180
4
kW-months/year
-
-
lb
-
-
$
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,250
Cost:
$1,500
$1,250 32,532 - - - - - - - - $1,250
32,532
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$356,396
Cost:
$275,935
$63,089 1,844,372 $4,695 274 $63,830 275,500 $211,827 - $12,955 - $63,089
1,844,372
kWh
$4,695
274
kW-months/year
$63,830
275,500
lb
$211,827
-
$
$12,955
-
$
TOTAL IMPLEMENTED Savings:
$213,117
Cost:
$100,400
$1,110 32,532 $180 4 - - $211,827 - - - $1,110
32,532
kWh
$180
4
kW-months/year
-
-
lb
$211,827
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes