IAC logo
IAC Assessment: TN0688
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TN0688
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Tennessee
Assessment Year 2000
Principal Product plastic enclosures
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 90,000
Annual Production 1,560,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,439 2,329,719 kWh $0.02
Electricity Demand $5,005 281 kW-months/year $17.81
TOTAL ENERGY COSTS $348,279
RECOMMENDED SAVINGS* $356,396 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $213,117
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$34,250
Cost:
$131,500
- - - - $34,250 217,500 - - - - -
-
kWh
-
-
kW-months/year
$34,250
217,500
lb
-
-
$
-
-
$
02: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$211,827
Cost:
$100,400
- - - - - - $211,827 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$211,827
-
$
-
-
$
03: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$29,380
Cost:
$27,925
$28,330 833,236 $1,050 95 - - - - - - $28,330
833,236
kWh
$1,050
95
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$23,435
Cost:
$12,800
$20,380 599,355 $3,055 166 - - - - - - $20,380
599,355
kWh
$3,055
166
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$29,580
Cost:
-
- - - - $29,580 58,000 - - - - -
-
kWh
-
-
kW-months/year
$29,580
58,000
lb
-
-
$
-
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$20,548
Cost:
$1,075
$7,593 223,329 - - - - - - $12,955 - $7,593
223,329
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$12,955
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,871
Cost:
-
$2,461 72,392 $410 9 - - - - - - $2,461
72,392
kWh
$410
9
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,965
Cost:
$735
$1,965 50,996 - - - - - - - - $1,965
50,996
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,290
Cost:
-
$1,110 32,532 $180 4 - - - - - - $1,110
32,532
kWh
$180
4
kW-months/year
-
-
lb
-
-
$
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,250
Cost:
$1,500
$1,250 32,532 - - - - - - - - $1,250
32,532
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$356,396
Cost:
$275,935
$63,089 1,844,372 $4,695 274 $63,830 275,500 $211,827 - $12,955 - $63,089
1,844,372
kWh
$4,695
274
kW-months/year
$63,830
275,500
lb
$211,827
-
$
$12,955
-
$
TOTAL IMPLEMENTED Savings:
$213,117
Cost:
$100,400
$1,110 32,532 $180 4 - - $211,827 - - - $1,110
32,532
kWh
$180
4
kW-months/year
-
-
lb
$211,827
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes