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IAC Assessment: TN0689
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IAC Assessment: TN0689
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product dry-type transformers
NAICS n/a
SIC 3612 - Transformers, Except Electronic
Sales $10,000,000-$50,000,000
# of Employees 252
Plant Area (Sq.Ft.) 150,000
Annual Production 62,000 Pieces
Production Hrs. Annual 2,340
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,448 2,252,052 kWh $0.03
Electricity Demand $33,457 7,684 kW-months/year $4.35
Natural Gas $124,433 25,526 MMBtu $4.87
TOTAL ENERGY COSTS $574,712
RECOMMENDED SAVINGS* $169,505 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $112,215
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
01: 4.7210 INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION Savings:
$97,005
Cost:
$100,000
$6,470 184,349 - - - - $535 2,785 - - - - $90,000 - $6,470
184,349
kWh
-
-
kW-months/year
-
-
MMBtu
$535
2,785
lb
-
-
lb
-
-
$
$90,000
-
$
02: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$35,890
Cost:
$108,460
- - - - $31,880 6,505 - - $4,010 16,765 - - - - -
-
kWh
-
-
kW-months/year
$31,880
6,505
MMBtu
-
-
lb
$4,010
16,765
lb
-
-
$
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$8,180
Cost:
$18,900
- - $8,180 96 - - - - - - - - - - -
-
kWh
$8,180
96
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,245
Cost:
$5,625
- - - - - - $1,255 69,660 - - $5,990 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,255
69,660
lb
-
-
lb
$5,990
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,460
Cost:
$19,500
$6,460 386,284 - - - - - - - - - - - - $6,460
386,284
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$6,220
Cost:
-
- - - - - - - - - - $6,220 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$6,220
-
$
-
-
$
07: 3.8124 INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION Savings:
$4,345
Cost:
$300
- - - - - - - - $4,345 12,418 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$4,345
12,418
lb
-
-
$
-
-
$
08: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,620
Cost:
$6,160
$3,620 77,960 - - - - - - - - - - - - $3,620
77,960
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$540
Cost:
-
$310 11,430 $230 3 - - - - - - - - - - $310
11,430
kWh
$230
3
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$169,505
Cost:
$258,945
$16,860 660,023 $8,410 99 $31,880 6,505 $1,790 72,445 $8,355 29,183 $12,210 - $90,000 - $16,860
660,023
kWh
$8,410
99
kW-months/year
$31,880
6,505
MMBtu
$1,790
72,445
lb
$8,355
29,183
lb
$12,210
-
$
$90,000
-
$
TOTAL IMPLEMENTED Savings:
$112,215
Cost:
$112,085
$10,090 262,309 - - - - $1,790 72,445 $4,345 12,418 $5,990 - $90,000 - $10,090
262,309
kWh
-
-
kW-months/year
-
-
MMBtu
$1,790
72,445
lb
$4,345
12,418
lb
$5,990
-
$
$90,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product