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IAC Assessment: TN0696
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IAC Assessment: TN0696
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product Refrigerator compressors
NAICS n/a
SIC 3415 -
Sales $50,000,000-$100,000,000
# of Employees 670
Plant Area (Sq.Ft.) 330,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $823,644 35,715,710 kWh $0.02
Electricity Demand $416,185 66,761 kW-months/year $6.23
Natural Gas $505,038 122,668 MMBtu $4.12
TOTAL ENERGY COSTS $3,151,067
RECOMMENDED SAVINGS* $664,573 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $321,273
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal $ $ $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$184,000
Cost:
$44,000
- - - - - - - - - - - - - - $184,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
$184,000
-
$
02: 2.7252 UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM Savings:
$182,800
Cost:
$173,400
$19,200 833,822 $18,000 577 - - $105,200 34,145,317 - - $40,400 - - - - - $19,200
833,822
kWh
$18,000
577
kW-months/year
-
-
MMBtu
$105,200
34,145,317
Tgal
-
-
$
$40,400
-
Tgal
-
-
$
-
-
$
03: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$78,500
Cost:
$16,450
- - - - - - - - - - - - - - $78,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
$78,500
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$68,153
Cost:
$6,800
$52,902 2,300,117 $15,251 204 - - - - - - - - - - - - $52,902
2,300,117
kWh
$15,251
204
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$50,500
Cost:
-
- - - - - - - - $50,500 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$50,500
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$35,400
Cost:
$18,900
- - $35,400 473 - - - - - - - - - - - - -
-
kWh
$35,400
473
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
$
07: 2.2521 ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS Savings:
$31,500
Cost:
-
- - - - $31,500 1,531 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$31,500
1,531
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
$
-
-
$
08: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$33,720
Cost:
$5,075
$15,300 663,540 - - - - - - - - - - $15,300 - $3,120 - $15,300
663,540
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
$15,300
-
$
$3,120
-
$
TOTAL RECOMMENDED Savings:
$664,573
Cost:
$264,625
$87,402 3,797,479 $68,651 1,254 $31,500 1,531 $105,200 34,145,317 $50,500 - $40,400 - $15,300 - $265,620 - $87,402
3,797,479
kWh
$68,651
1,254
kW-months/year
$31,500
1,531
MMBtu
$105,200
34,145,317
Tgal
$50,500
-
$
$40,400
-
Tgal
$15,300
-
$
$265,620
-
$
TOTAL IMPLEMENTED Savings:
$321,273
Cost:
$74,775
$68,202 2,963,657 $50,651 677 - - - - - - - - $15,300 - $187,120 - $68,202
2,963,657
kWh
$50,651
677
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
$15,300
-
$
$187,120
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption One-time Revenue or Avoided Cost Primary Product