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IAC Assessment: TR0007
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IAC Assessment: TR0007
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IAC Center University of Texas Rio Grande Valley
Assessment Year 2018
Principal Product Grinding Wheels
NAICS 327910 - Abrasive Product Manufacturing
SIC 3291 - Abrasive Products
Sales $50,000,000-$100,000,000
# of Employees 117
Plant Area (Sq.Ft.) 153,578
Annual Production 10,000 Units
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $197,815 6,550,320 kWh $0.03
Electricity Demand $103,152 12,867 kW-months/year $8.02
TOTAL ENERGY COSTS $321,040
RECOMMENDED SAVINGS* $69,007 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,497
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$34,558
Cost:
$3,000
$34,558 1,144,348 - - - - $34,558
1,144,348
kWh
-
-
kW-months/year
-
-
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,927
Cost:
$22,500
- - $5,927 739 - - -
-
kWh
$5,927
739
kW-months/year
-
-
Tgal
03: 3.5318 RECYCLE FLUORESCENT LAMPS Savings:
$10,606
Cost:
$23,530
$10,606 351,199 - - - - $10,606
351,199
kWh
-
-
kW-months/year
-
-
Tgal
04: 3.4155 METER WASTE WATER Savings:
$6,760
Cost:
$2,650
- - - - $6,760 1,760 -
-
kWh
-
-
kW-months/year
$6,760
1,760
Tgal
05: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$5,572
Cost:
$500
$5,572 184,521 - - - - $5,572
184,521
kWh
-
-
kW-months/year
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,304
Cost:
$6,855
$4,304 142,517 - - - - $4,304
142,517
kWh
-
-
kW-months/year
-
-
Tgal
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$750
Cost:
$2,212
- - - - $750 195 -
-
kWh
-
-
kW-months/year
$750
195
Tgal
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$421
Cost:
$38
$421 13,927 - - - - $421
13,927
kWh
-
-
kW-months/year
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$109
Cost:
$195
$109 3,614 - - - - $109
3,614
kWh
-
-
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$69,007
Cost:
$61,480
$55,570 1,840,125 $5,927 739 $7,510 1,956 $55,570
1,840,125
kWh
$5,927
739
kW-months/year
$7,510
1,956
Tgal
TOTAL IMPLEMENTED Savings:
$61,497
Cost:
$56,618
$55,570 1,840,125 $5,927 739 - - $55,570
1,840,125
kWh
$5,927
739
kW-months/year
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal