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IAC Assessment: TT0001
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IAC Assessment: TT0001
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IAC Center Tennessee Technological University
Assessment Year 2007
Principal Product Engineered Chain Products
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 245
Plant Area (Sq.Ft.) 200,000
Annual Production 720 Thousand Feet
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $516,183 8,990,400 kWh $0.06
Electricity Demand $229,580 19,519 kW-months/year $11.76
Electricity Fees $7,779 - $ -
Natural Gas $648,753 64,793 MMBtu $10.01
TOTAL ENERGY COSTS $1,402,295
RECOMMENDED SAVINGS* $157,951 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,770
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2611 MODERATE COOLING TOWER OUTLET TEMPERATURE Savings:
$2,856
Cost:
$3,500
$2,603 72,515 $253 20 - - - - $2,603
72,515
kWh
$253
20
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2615 CLEAN CONDENSER TUBES Savings:
$1
Cost:
$26,405
- - - - - - $1 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,270
Cost:
-
$1,270 30,825 - - - - - - $1,270
30,825
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$41,993
Cost:
-
- - - - $41,993 4,077 - - -
-
kWh
-
-
kW-months/year
$41,993
4,077
MMBtu
-
-
$
05: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$9,800
Cost:
-
- - - - $9,800 490 - - -
-
kWh
-
-
kW-months/year
$9,800
490
MMBtu
-
-
$
06: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,850
Cost:
$3,000
- - - - $1,850 185 - - -
-
kWh
-
-
kW-months/year
$1,850
185
MMBtu
-
-
$
07: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,360
Cost:
$1,500
- - - - $1,360 136 - - -
-
kWh
-
-
kW-months/year
$1,360
136
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,770
Cost:
-
$1,770 42,092 - - - - - - $1,770
42,092
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,290
Cost:
$1,000
$11,290 274,026 - - - - - - $11,290
274,026
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,038
Cost:
-
$29,038 351,917 - - - - - - $29,038
351,917
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$45,200
Cost:
-
$45,200 1,590 - - - - - - $45,200
1,590
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,715
Cost:
$11,979
$10,715 147,700 - - - - - - $10,715
147,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$698
Cost:
$600
$698 292 - - - - - - $698
292
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$110
Cost:
-
$110 315 - - - - - - $110
315
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$157,951
Cost:
$47,984
$102,694 921,272 $253 20 $55,003 4,888 $1 - $102,694
921,272
kWh
$253
20
kW-months/year
$55,003
4,888
MMBtu
$1
-
$
TOTAL IMPLEMENTED Savings:
$28,770
Cost:
$47,984
$25,306 494,533 $253 20 $3,210 321 $1 - $25,306
494,533
kWh
$253
20
kW-months/year
$3,210
321
MMBtu
$1
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost