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IAC Assessment: TT0002
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IAC Assessment: TT0002
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IAC Center Tennessee Technological University
Assessment Year 2007
Principal Product Electric Heating Elements
NAICS 333415 - Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585 - Refrigeration And Heating Equipment
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 203,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 7,100
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $197,514 4,706,000 kWh $0.04
Electricity Demand $114,028 10,228 kW-months/year $11.15
Natural Gas $3,525 208 MMBtu $16.95
TOTAL ENERGY COSTS $315,067
RECOMMENDED SAVINGS* $144,007 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,248
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Electricity Usage Electricity Fees
$ kWh $ $
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$13,371
Cost:
-
$13,371 183,165 - - $13,371
183,165
kWh
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$20,500
Cost:
$8,381
$20,500 114,808 - - $20,500
114,808
kWh
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,500
Cost:
$8,000
- - $3,500 - -
-
kWh
$3,500
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$612
Cost:
$1,318
$612 8,491 - - $612
8,491
kWh
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,680
Cost:
$16,138
$5,680 54,184 - - $5,680
54,184
kWh
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$50,171
Cost:
$150,176
$50,171 570,145 - - $50,171
570,145
kWh
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,296
Cost:
$3,500
$17,296 236,925 - - $17,296
236,925
kWh
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,553
Cost:
$14,000
$9,553 130,867 - - $9,553
130,867
kWh
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,324
Cost:
$1,400
$23,324 319,500 - - $23,324
319,500
kWh
-
-
$
TOTAL RECOMMENDED Savings:
$144,007
Cost:
$202,913
$140,507 1,618,085 $3,500 - $140,507
1,618,085
kWh
$3,500
-
$
TOTAL IMPLEMENTED Savings:
$46,248
Cost:
$15,400
$46,248 633,532 - - $46,248
633,532
kWh
-
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Electricity Fees Electricity Usage Electricity Fees