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IAC Assessment: TT0003
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IAC Assessment: TT0003
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IAC Center Tennessee Technological University
Assessment Year 2007
Principal Product Shirts and Jeans
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2269 - Finishing Plants, Nec
Sales $500,000-$1,000,000
# of Employees 70
Plant Area (Sq.Ft.) 44,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,579 813,000 kWh $0.06
Electricity Demand $31,535 3,026 kW-months/year $10.42
Electricity Fees $7,734 - $ -
Natural Gas $83,949 7,321 MMBtu $11.47
TOTAL ENERGY COSTS $171,796
RECOMMENDED SAVINGS* $80,059 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,260
Cost:
$30,000
- - $9,260 - - - -
-
kWh
$9,260
-
$
-
-
MMBtu
02: 2.1224 REPLACE BOILER Savings:
$1,896
Cost:
$15,000
- - - - $1,896 172 -
-
kWh
-
-
$
$1,896
172
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$38,338
Cost:
$42,670
$38,338 357,988 - - - - $38,338
357,988
kWh
-
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,406
Cost:
$5,360
$1,406 10,847 - - - - $1,406
10,847
kWh
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$250
Cost:
$450
$250 2,831 - - - - $250
2,831
kWh
-
-
$
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,379
Cost:
$1,500
- - - - $3,379 307 -
-
kWh
-
-
$
$3,379
307
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,016
Cost:
$1,000
- - - - $5,016 456 -
-
kWh
-
-
$
$5,016
456
MMBtu
08: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$1,524
Cost:
$400
$1,524 19,242 - - - - $1,524
19,242
kWh
-
-
$
-
-
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,592
Cost:
$2,250
$2,592 25,920 - - - - $2,592
25,920
kWh
-
-
$
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,574
Cost:
$1,100
$11,574 115,740 - - - - $11,574
115,740
kWh
-
-
$
-
-
MMBtu
11: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$4,824
Cost:
-
- - $4,824 - - - -
-
kWh
$4,824
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$80,059
Cost:
$99,730
$55,684 532,568 $14,084 - $10,291 935 $55,684
532,568
kWh
$14,084
-
$
$10,291
935
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas