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IAC Assessment: TT0004
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IAC Assessment: TT0004
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IAC Center Tennessee Technological University
Assessment Year 2007
Principal Product plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 9
Plant Area (Sq.Ft.) 5,000
Annual Production 7,200,000 Pieces
Production Hrs. Annual 2,080
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $12,148 154,920 kWh $0.08
Electricity Demand $1,685 735 kW-months/year $2.29
Electricity Fees $338 - $ -
Natural Gas $48,502 3,341 MMBtu $14.52
TOTAL ENERGY COSTS $64,049
RECOMMENDED SAVINGS* $23,590 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,033
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$20,486
Cost:
$2,500
- - $20,486 1,366 -
-
kWh
$20,486
1,366
MMBtu
02: 2.2123 INSULATE FEEDWATER TANK Savings:
$654
Cost:
$500
- - $654 44 -
-
kWh
$654
44
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,491
Cost:
-
- - $1,491 102 -
-
kWh
$1,491
102
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$402
Cost:
-
$402 49,609 - - $402
49,609
kWh
-
-
MMBtu
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$557
Cost:
-
$557 13,711 - - $557
13,711
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$23,590
Cost:
$3,000
$959 63,320 $22,631 1,512 $959
63,320
kWh
$22,631
1,512
MMBtu
TOTAL IMPLEMENTED Savings:
$23,033
Cost:
$3,000
$402 49,609 $22,631 1,512 $402
49,609
kWh
$22,631
1,512
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas