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IAC Assessment: TT0010
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IAC Assessment: TT0010
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IAC Center Tennessee Technological University
Assessment Year 2008
Principal Product Automotive Weather Stripping
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 720
Plant Area (Sq.Ft.) 380,000
Annual Production 9,000,000 Tons
Production Hrs. Annual 6,600
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $720,689 22,166,500 kWh $0.03
Electricity Demand $486,773 42,369 kW-months/year $11.49
Electricity Fees $37,177 - $ -
Natural Gas $715,925 71,444 MMBtu $10.02
TOTAL ENERGY COSTS $1,960,564
RECOMMENDED SAVINGS* $58,602 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,425
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,410
Cost:
$50,325
$6,740 182,160 $4,000 331 - - - - $2,670 - $6,740
182,160
kWh
$4,000
331
kW-months/year
-
-
$
-
-
MMBtu
$2,670
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$13,265
Cost:
$26,530
- - - - - - $13,265 1,393 - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,265
1,393
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,100
Cost:
$2,500
$12,100 458,641 - - - - - - - - $12,100
458,641
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,700
Cost:
$11,500
$5,700 143,119 - - - - - - - - $5,700
143,119
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,200
Cost:
$11,200
- - - - - - - - $3,200 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,200
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,625
Cost:
$5,250
$1,815 49,056 $810 67 - - - - - - $1,815
49,056
kWh
$810
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,302
Cost:
$48,000
- - - - $8,302 - - - - - -
-
kWh
-
-
kW-months/year
$8,302
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$58,602
Cost:
$155,305
$26,355 832,976 $4,810 398 $8,302 - $13,265 1,393 $5,870 - $26,355
832,976
kWh
$4,810
398
kW-months/year
$8,302
-
$
$13,265
1,393
MMBtu
$5,870
-
$
TOTAL IMPLEMENTED Savings:
$20,425
Cost:
$19,250
$19,615 650,816 $810 67 - - - - - - $19,615
650,816
kWh
$810
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes