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IAC Assessment: TT0023
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IAC Assessment: TT0023
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IAC Center Tennessee Technological University
Assessment Year 2008
Principal Product Condensed Milk
NAICS 311514 - Dry, Condensed, and Evaporated Dairy Product Manufacturing
SIC 2023 - Dry, Condensed, Evaporated Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 158,750
Annual Production 31,593 Tons
Production Hrs. Annual 8,760
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $291,631 6,272,880 kWh $0.05
Electricity Demand $131,662 12,617 kW-months/year $10.44
Electricity Fees $2,762 - $ -
Natural Gas $1,408,583 182,263 MMBtu $7.73
TOTAL ENERGY COSTS $1,834,638
RECOMMENDED SAVINGS* $188,996 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $119,925
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,401
Cost:
$13,400
$14,360 206,035 $3,378 282 - - $3,663 - $14,360
206,035
kWh
$3,378
282
kW-months/year
-
-
MMBtu
$3,663
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,785
Cost:
$23,530
$12,600 180,806 $2,970 248 - - $3,215 - $12,600
180,806
kWh
$2,970
248
kW-months/year
-
-
MMBtu
$3,215
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,700
Cost:
$11,100
$6,790 97,455 $1,600 134 - - $1,310 - $6,790
97,455
kWh
$1,600
134
kW-months/year
-
-
MMBtu
$1,310
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,685
Cost:
$7,344
$2,400 34,532 $575 48 - - $710 - $2,400
34,532
kWh
$575
48
kW-months/year
-
-
MMBtu
$710
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$55,100
Cost:
$20,000
- - - - $55,100 5,946 - - -
-
kWh
-
-
kW-months/year
$55,100
5,946
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$37,200
Cost:
$1,000
- - - - $37,200 4,014 - - -
-
kWh
-
-
kW-months/year
$37,200
4,014
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$13,600
Cost:
$8,310
- - - - $13,600 1,468 - - -
-
kWh
-
-
kW-months/year
$13,600
1,468
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,275
Cost:
$4,900
$12,275 194,706 - - - - - - $12,275
194,706
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,750
Cost:
$1,600
$1,750 25,065 - - - - - - $1,750
25,065
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,500
Cost:
$32,800
- - - - - - $15,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,500
-
$
TOTAL RECOMMENDED Savings:
$188,996
Cost:
$123,984
$50,175 738,599 $8,523 712 $105,900 11,428 $24,398 - $50,175
738,599
kWh
$8,523
712
kW-months/year
$105,900
11,428
MMBtu
$24,398
-
$
TOTAL IMPLEMENTED Savings:
$119,925
Cost:
$35,810
$14,025 219,771 - - $105,900 11,428 - - $14,025
219,771
kWh
-
-
kW-months/year
$105,900
11,428
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes