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IAC Assessment: TT0026
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IAC Assessment: TT0026
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IAC Center Tennessee Technological University
Assessment Year 2008
Principal Product Aluminum automotive components
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 110,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,018,125 20,103,300 kWh $0.05
Electricity Demand $454,217 38,021 kW-months/year $11.95
Electricity Fees $3,643 - $ -
Natural Gas $1,598,505 141,103 MMBtu $11.33
TOTAL ENERGY COSTS $3,074,490
RECOMMENDED SAVINGS* $134,169 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$67,300
Cost:
$63,800
$39,500 760,000 $19,000 1,460 $8,800 - - - - - $39,500
760,000
kWh
$19,000
1,460
kW-months/year
$8,800
-
$
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,980
Cost:
$6,600
$11,800 224,640 $5,600 432 - - - - $580 - $11,800
224,640
kWh
$5,600
432
kW-months/year
-
-
$
-
-
MMBtu
$580
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,430
Cost:
$3,640
$560 11,180 $290 22 - - - - $580 - $560
11,180
kWh
$290
22
kW-months/year
-
-
$
-
-
MMBtu
$580
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$190
Cost:
$590
$140 2,730 $50 4 - - - - - - $140
2,730
kWh
$50
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,119
Cost:
$55,000
$10,761 214,157 $5,358 412 - - - - - - $10,761
214,157
kWh
$5,358
412
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,000
Cost:
$4,900
$5,000 1,300 - - - - - - - - $5,000
1,300
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$25,000
Cost:
$1,000
- - - - - - $25,000 2,921 - - -
-
kWh
-
-
kW-months/year
-
-
$
$25,000
2,921
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,150
Cost:
$6,000
- - - - $1,150 - - - - - -
-
kWh
-
-
kW-months/year
$1,150
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$134,169
Cost:
$141,530
$67,761 1,214,007 $30,298 2,330 $9,950 - $25,000 2,921 $1,160 - $67,761
1,214,007
kWh
$30,298
2,330
kW-months/year
$9,950
-
$
$25,000
2,921
MMBtu
$1,160
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes