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IAC Assessment: TT0028
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IAC Assessment: TT0028
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IAC Center Tennessee Technological University
Assessment Year 2008
Principal Product Automotive Headliners
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2531 - Public Building & Related Furniture
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 125,000
Annual Production 1,225,000 Pieces
Production Hrs. Annual 5,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $371,512 11,275,500 kWh $0.03
Electricity Demand $274,335 23,729 kW-months/year $11.56
Electricity Fees $136,521 - $ -
Natural Gas $23,246 1,600 MMBtu $14.53
TOTAL ENERGY COSTS $805,614
RECOMMENDED SAVINGS* $1,092,473 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$65,250
Cost:
$256,400
$31,200 843,840 $20,450 1,688 - - $13,600 - $31,200
843,840
kWh
$20,450
1,688
kW-months/year
-
-
$
$13,600
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,060
Cost:
$10,060
$4,600 124,848 $3,030 250 - - $2,430 - $4,600
124,848
kWh
$3,030
250
kW-months/year
-
-
$
$2,430
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,360
Cost:
$12,000
$3,000 81,168 $1,960 162 - - $1,400 - $3,000
81,168
kWh
$1,960
162
kW-months/year
-
-
$
$1,400
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,930
Cost:
$10,100
$2,530 68,352 $1,650 136 - - $750 - $2,530
68,352
kWh
$1,650
136
kW-months/year
-
-
$
$750
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$920
Cost:
$1,500
$250 6,696 $160 13 $510 - - - $250
6,696
kWh
$160
13
kW-months/year
$510
-
$
-
-
$
06: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$993,250
Cost:
$4,000,000
$344,250 9,304,000 $169,000 1,163 - - $480,000 - $344,250
9,304,000
kWh
$169,000
1,163
kW-months/year
-
-
$
$480,000
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,100
Cost:
$2,500
$4,100 336,737 - - - - - - $4,100
336,737
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,570
Cost:
$2,000
$2,570 78,846 - - - - - - $2,570
78,846
kWh
-
-
kW-months/year
-
-
$
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,033
Cost:
$23,900
- - - - $5,033 - - - -
-
kWh
-
-
kW-months/year
$5,033
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,092,473
Cost:
$4,318,460
$392,500 10,844,487 $196,250 3,412 $5,543 - $498,180 - $392,500
10,844,487
kWh
$196,250
3,412
kW-months/year
$5,543
-
$
$498,180
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes