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IAC Assessment: TT0036
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IAC Assessment: TT0036
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IAC Center Tennessee Technological University
Assessment Year 2009
Principal Product Tire Pressure Monitoring Systems
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales <$500,000
# of Employees 75
Plant Area (Sq.Ft.) 45,750
Annual Production 312,000 Pieces
Production Hrs. Annual 2,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,645 2,006,640 kWh $0.06
Electricity Demand $39,595 3,185 kW-months/year $12.43
Electricity Fees $3,043 - $ -
Natural Gas $19,763 1,549 MMBtu $12.76
TOTAL ENERGY COSTS $185,046
RECOMMENDED SAVINGS* $36,960 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,350
Cost:
$6,490
$2,590 42,323 $450 36 $310 - $2,590
42,323
kWh
$450
36
kW-months/year
$310
-
$
02: 2.7122 DISCONNECT BALLASTS Savings:
$3,640
Cost:
-
$1,660 27,113 $1,300 104 $680 - $1,660
27,113
kWh
$1,300
104
kW-months/year
$680
-
$
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,655
Cost:
$3,220
$755 12,355 $590 48 $310 - $755
12,355
kWh
$590
48
kW-months/year
$310
-
$
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$21,675
Cost:
$30,000
$8,250 135,000 $13,425 1,080 - - $8,250
135,000
kWh
$13,425
1,080
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,980
Cost:
$2,000
$3,540 57,960 $1,440 116 - - $3,540
57,960
kWh
$1,440
116
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,660
Cost:
$800
$1,180 19,320 $480 39 - - $1,180
19,320
kWh
$480
39
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$36,960
Cost:
$42,510
$17,975 294,071 $17,685 1,423 $1,300 - $17,975
294,071
kWh
$17,685
1,423
kW-months/year
$1,300
-
$
TOTAL IMPLEMENTED Savings:
$10,280
Cost:
$2,800
$6,380 104,393 $3,220 259 $680 - $6,380
104,393
kWh
$3,220
259
kW-months/year
$680
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes