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IAC Assessment: TT0057
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IAC Assessment: TT0057
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IAC Center Tennessee Technological University
Assessment Year 2010
Principal Product Mechanical Seals
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 224
Plant Area (Sq.Ft.) 94,000
Annual Production 1 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $277,183 7,463,000 kWh $0.04
Electricity Demand $155,448 55,669 kW-months/year $2.79
Electricity Fees $13,456 - $ -
Natural Gas $26,054 2,171 MMBtu $12.00
TOTAL ENERGY COSTS $472,141
RECOMMENDED SAVINGS* $62,685 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,600
Cost:
$7,100
$2,400 63,072 $900 105 $1,300 - $2,400
63,072
kWh
$900
105
kW-months/year
$1,300
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,100
Cost:
$13,100
$4,100 106,373 $1,500 177 $1,500 - $4,100
106,373
kWh
$1,500
177
kW-months/year
$1,500
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,000
Cost:
$128,200
$19,500 506,304 $7,000 844 $4,500 - $19,500
506,304
kWh
$7,000
844
kW-months/year
$4,500
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,685
Cost:
$2,500
$1,685 43,776 - - - - $1,685
43,776
kWh
-
-
kW-months/year
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$9,680
Cost:
$5,000
$9,680 251,280 - - - - $9,680
251,280
kWh
-
-
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,445
Cost:
$25
$3,445 89,484 - - - - $3,445
89,484
kWh
-
-
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,175
Cost:
$4,900
$5,175 134,226 - - - - $5,175
134,226
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$62,685
Cost:
$160,825
$45,985 1,194,515 $9,400 1,126 $7,300 - $45,985
1,194,515
kWh
$9,400
1,126
kW-months/year
$7,300
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes