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IAC Assessment: TT0059
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IAC Assessment: TT0059
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Valves
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $50,000,000-$100,000,000
# of Employees 280
Plant Area (Sq.Ft.) 192,000
Annual Production 820,500 Pieces
Production Hrs. Annual 3,900
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $305,484 6,303,600 kWh $0.05
Electricity Demand $286,375 20,732 kW-months/year $13.81
Electricity Fees $(-51,684) - $ -
Natural Gas $53,967 4,264 MMBtu $12.66
TOTAL ENERGY COSTS $616,616
RECOMMENDED SAVINGS* $73,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,600
Cost:
$38,200
$8,600 168,343 $6,900 518 - - $3,100 - $8,600
168,343
kWh
$6,900
518
kW-months/year
-
-
MMBtu
$3,100
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$38,100
Cost:
$205,600
$20,500 403,260 $16,600 1,241 - - $1,000 - $20,500
403,260
kWh
$16,600
1,241
kW-months/year
-
-
MMBtu
$1,000
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,900
Cost:
$1,800
$1,600 32,657 $300 22 - - - - $1,600
32,657
kWh
$300
22
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,500
Cost:
$7,500
- - - - $6,500 680 - - -
-
kWh
-
-
kW-months/year
$6,500
680
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,900
Cost:
$4,900
$6,900 136,072 - - - - - - $6,900
136,072
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,400
Cost:
$5
$700 13,607 $700 47 - - - - $700
13,607
kWh
$700
47
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$73,400
Cost:
$258,005
$38,300 753,939 $24,500 1,827 $6,500 680 $4,100 - $38,300
753,939
kWh
$24,500
1,827
kW-months/year
$6,500
680
MMBtu
$4,100
-
$
TOTAL IMPLEMENTED Savings:
$60,000
Cost:
$245,605
$31,400 617,867 $24,500 1,827 - - $4,100 - $31,400
617,867
kWh
$24,500
1,827
kW-months/year
-
-
MMBtu
$4,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes