IAC logo
IAC Assessment: TT0064
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0064
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Water Heater Components
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 55,440
Annual Production 70,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $223,149 4,203,360 kWh $0.05
Electricity Demand $114,783 8,544 kW-months/year $13.43
Electricity Fees $6,360 - $ -
Natural Gas $83,727 8,618 MMBtu $9.72
TOTAL ENERGY COSTS $428,020
RECOMMENDED SAVINGS* $76,915 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,915
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,600
Cost:
$2,500
$1,100 21,326 $500 34 - - $1,100
21,326
kWh
$500
34
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,400
Cost:
$26,700
$5,700 105,057 $2,300 168 $1,400 - $5,700
105,057
kWh
$2,300
168
kW-months/year
$1,400
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$957
Cost:
$4,000
$557 10,320 $400 29 - - $557
10,320
kWh
$400
29
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$414
Cost:
$3,200
$300 5,219 $114 8 - - $300
5,219
kWh
$114
8
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,844
Cost:
$29,100
$1,300 24,935 $544 40 - - $1,300
24,935
kWh
$544
40
kW-months/year
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,300
Cost:
$8,500
- - $7,300 539 - - -
-
kWh
$7,300
539
kW-months/year
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$37,600
Cost:
$5,500
$27,400 507,306 $10,200 752 - - $27,400
507,306
kWh
$10,200
752
kW-months/year
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,800
Cost:
$5,000
$17,800 329,928 - - - - $17,800
329,928
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$76,915
Cost:
$84,500
$54,157 1,004,091 $21,358 1,570 $1,400 - $54,157
1,004,091
kWh
$21,358
1,570
kW-months/year
$1,400
-
$
TOTAL IMPLEMENTED Savings:
$76,915
Cost:
$84,500
$54,157 1,004,091 $21,358 1,570 $1,400 - $54,157
1,004,091
kWh
$21,358
1,570
kW-months/year
$1,400
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes