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IAC Assessment: TT0065
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IAC Assessment: TT0065
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Automotive Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales <$500,000
# of Employees 547
Plant Area (Sq.Ft.) 340,000
Annual Production 1 Units
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,681,493 43,116,606 kWh $0.04
Electricity Demand $1,021,757 87,249 kW-months/year $11.71
Electricity Fees $59,962 - $ -
Natural Gas $594,549 70,368 MMBtu $8.45
TOTAL ENERGY COSTS $3,357,762
RECOMMENDED SAVINGS* $183,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,490
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,010
Cost:
$5,000
$1,610 43,877 $1,500 121 - - $(-100) - $1,610
43,877
kWh
$1,500
121
kW-months/year
-
-
MMBtu
$(-100)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,300
Cost:
$32,200
$9,700 264,999 $5,300 437 - - $3,300 - $9,700
264,999
kWh
$5,300
437
kW-months/year
-
-
MMBtu
$3,300
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$39,600
Cost:
$109,700
$24,500 667,940 $13,500 1,101 - - $1,600 - $24,500
667,940
kWh
$13,500
1,101
kW-months/year
-
-
MMBtu
$1,600
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,200
Cost:
$3,700
$600 16,106 $300 27 - - $300 - $600
16,106
kWh
$300
27
kW-months/year
-
-
MMBtu
$300
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,000
Cost:
$12,200
$6,000 112,703 - - - - - - $6,000
112,703
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,990
Cost:
$5,000
$18,990 517,361 - - - - - - $18,990
517,361
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,600
Cost:
$10,000
- - - - $9,600 1,080 - - -
-
kWh
-
-
kW-months/year
$9,600
1,080
MMBtu
-
-
$
08: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$20,800
Cost:
$22,000
$20,800 382,032 - - - - - - $20,800
382,032
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$65,500
Cost:
$61,500
$43,700 1,189,855 $21,800 1,784 - - - - $43,700
1,189,855
kWh
$21,800
1,784
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$183,000
Cost:
$261,300
$125,900 3,194,873 $42,400 3,469 $9,600 1,080 $5,100 - $125,900
3,194,873
kWh
$42,400
3,469
kW-months/year
$9,600
1,080
MMBtu
$5,100
-
$
TOTAL IMPLEMENTED Savings:
$90,490
Cost:
$78,700
$68,690 1,819,919 $21,800 1,784 - - - - $68,690
1,819,919
kWh
$21,800
1,784
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes