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IAC Assessment: TT0070
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IAC Assessment: TT0070
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Conveyor Assemblies
NAICS 333922 - Conveyor and Conveying Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $50,000,000-$100,000,000
# of Employees 530
Plant Area (Sq.Ft.) 600,000
Annual Production 54,432 Pieces
Production Hrs. Annual 4,160
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $486,882 10,509,800 kWh $0.05
Natural Gas $369,849 41,548 MMBtu $8.90
TOTAL ENERGY COSTS $889,165
RECOMMENDED SAVINGS* $51,245 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,235
Cost:
-
$4,235 91,480 - - - - $4,235
91,480
kWh
-
-
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,025
Cost:
$2,100
- - $7,025 562 - - -
-
kWh
$7,025
562
MMBtu
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,990
Cost:
$1,600
$1,990 43,000 - - - - $1,990
43,000
kWh
-
-
MMBtu
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$875
Cost:
$1,200
$875 18,900 - - - - $875
18,900
kWh
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,337
Cost:
$21,600
$11,337 244,860 - - - - $11,337
244,860
kWh
-
-
MMBtu
-
-
$
06: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$1,730
Cost:
$4,900
$1,730 37,609 - - - - $1,730
37,609
kWh
-
-
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,582
Cost:
$32,600
- - - - $6,582 - -
-
kWh
-
-
MMBtu
$6,582
-
$
08: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$11,486
Cost:
$102,000
$11,486 247,689 - - - - $11,486
247,689
kWh
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,985
Cost:
$1,347
$5,985 129,267 - - - - $5,985
129,267
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,245
Cost:
$167,347
$37,638 812,805 $7,025 562 $6,582 - $37,638
812,805
kWh
$7,025
562
MMBtu
$6,582
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes