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IAC Assessment: TT0071
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IAC Assessment: TT0071
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Electric Heating Elements
NAICS 335210 - Small Electrical Appliance Manufacturing
SIC 3634 - Electric Housewares And Fans
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 220,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 2,750
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,348 4,186,580 kWh $0.05
Electricity Demand $166,621 16,692 kW-months/year $9.98
Electricity Fees $12,139 - $ -
Natural Gas $24,448 2,673 MMBtu $9.15
TOTAL ENERGY COSTS $429,555
RECOMMENDED SAVINGS* $105,200 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,200
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,100
Cost:
$66,100
$16,800 264,552 $8,600 794 - - $17,700 - $16,800
264,552
kWh
$8,600
794
kW-months/year
-
-
MMBtu
$17,700
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,400
Cost:
$52,100
$15,000 236,000 $7,700 708 - - $4,700 - $15,000
236,000
kWh
$7,700
708
kW-months/year
-
-
MMBtu
$4,700
-
$
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$13,100
Cost:
$8,000
$9,330 118,664 - - $3,770 405 - - $9,330
118,664
kWh
-
-
kW-months/year
$3,770
405
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,700
Cost:
$5
$1,700 26,842 - - - - - - $1,700
26,842
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,900
Cost:
$5,000
$10,900 171,265 - - - - - - $10,900
171,265
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,600
Cost:
$3,000
- - - - $4,600 498 - - -
-
kWh
-
-
kW-months/year
$4,600
498
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,400
Cost:
$9,000
$4,400 72,696 - - - - - - $4,400
72,696
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$105,200
Cost:
$143,205
$58,130 890,019 $16,300 1,502 $8,370 903 $22,400 - $58,130
890,019
kWh
$16,300
1,502
kW-months/year
$8,370
903
MMBtu
$22,400
-
$
TOTAL IMPLEMENTED Savings:
$72,200
Cost:
$118,205
$33,500 527,394 $16,300 1,502 - - $22,400 - $33,500
527,394
kWh
$16,300
1,502
kW-months/year
-
-
MMBtu
$22,400
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes