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IAC Assessment: TT0074
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IAC Assessment: TT0074
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Auto Parts
NAICS 333415 - Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585 - Refrigeration And Heating Equipment
Sales >$500,000,000
# of Employees 700
Plant Area (Sq.Ft.) 800,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,890,886 30,432,000 kWh $0.06
Electricity Demand $790,429 66,800 kW-months/year $11.83
Electricity Fees $(-169,155) - $ -
Natural Gas $128,564 21,611 MMBtu $5.95
TOTAL ENERGY COSTS $2,640,724
RECOMMENDED SAVINGS* $179,605 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $85,755
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,855
Cost:
$61,400
$20,900 347,500 $7,455 834 - - $5,500 - $20,900
347,500
kWh
$7,455
834
kW-months/year
-
-
MMBtu
$5,500
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,100
Cost:
$5,000
$3,100 42,924 - - - - - - $3,100
42,924
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$48,800
Cost:
$37,500
$48,800 675,854 - - - - - - $48,800
675,854
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,250
Cost:
$7,500
$25,250 420,705 - - - - - - $25,250
420,705
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$52,200
Cost:
$95,100
$36,000 599,283 $16,200 1,812 - - - - $36,000
599,283
kWh
$16,200
1,812
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,100
Cost:
$12,000
- - - - $6,100 1,012 - - -
-
kWh
-
-
kW-months/year
$6,100
1,012
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,300
Cost:
$21,000
- - $10,300 805 - - - - -
-
kWh
$10,300
805
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$179,605
Cost:
$239,500
$134,050 2,086,266 $33,955 3,451 $6,100 1,012 $5,500 - $134,050
2,086,266
kWh
$33,955
3,451
kW-months/year
$6,100
1,012
MMBtu
$5,500
-
$
TOTAL IMPLEMENTED Savings:
$85,755
Cost:
$103,900
$72,800 1,066,278 $7,455 834 - - $5,500 - $72,800
1,066,278
kWh
$7,455
834
kW-months/year
-
-
MMBtu
$5,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes