IAC logo
IAC Assessment: TT0079
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0079
IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Automotive Seating
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 269
Plant Area (Sq.Ft.) 200,000
Annual Production 184,564 Pieces
Production Hrs. Annual 4,320
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $168,289 3,481,920 kWh $0.05
Electricity Demand $112,543 9,367 kW-months/year $12.01
Electricity Fees $5,051 - $ -
Natural Gas $32,608 7,815 MMBtu $4.17
TOTAL ENERGY COSTS $326,306
RECOMMENDED SAVINGS* $15,510 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,986
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7122 DISCONNECT BALLASTS Savings:
$508
Cost:
-
$508 10,512 - - $508
10,512
kWh
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$336
Cost:
-
$336 6,865 - - $336
6,865
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$205
Cost:
-
$205 4,284 - - $205
4,284
kWh
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,618
Cost:
-
$1,618 33,500 - - $1,618
33,500
kWh
-
-
MMBtu
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$631
Cost:
-
$631 13,065 - - $631
13,065
kWh
-
-
MMBtu
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,937
Cost:
-
$1,937 40,100 - - $1,937
40,100
kWh
-
-
MMBtu
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$5,691
Cost:
-
$1,393 27,039 $4,298 1,030 $1,393
27,039
kWh
$4,298
1,030
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,584
Cost:
-
$4,584 94,911 - - $4,584
94,911
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$15,510
Cost:
-
$11,212 230,276 $4,298 1,030 $11,212
230,276
kWh
$4,298
1,030
MMBtu
TOTAL IMPLEMENTED Savings:
$2,986
Cost:
-
$2,986 61,761 - - $2,986
61,761
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas