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IAC Assessment: TT0094
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IAC Assessment: TT0094
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IAC Center Tennessee Technological University
Assessment Year 2012
Principal Product Blended Oils and Tomato Based Products
NAICS 311991 - Perishable Prepared Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 166
Plant Area (Sq.Ft.) 200,000
Annual Production 75,700,000 Pounds
Production Hrs. Annual 6,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $640,429 6,673,117 kWh $0.10
Electricity Demand $53,178 25,441 kW-months/year $2.09
Natural Gas $299,065 47,592 MMBtu $6.28
TOTAL ENERGY COSTS $1,111,731
RECOMMENDED SAVINGS* $97,871 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,034
Cost:
-
$9,034 95,300 - - $9,034
95,300
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$742
Cost:
-
$742 7,827 - - $742
7,827
kWh
-
-
MMBtu
03: 2.7122 DISCONNECT BALLASTS Savings:
$872
Cost:
-
$872 9,198 - - $872
9,198
kWh
-
-
MMBtu
04: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$3,658
Cost:
$150
$3,658 38,500 - - $3,658
38,500
kWh
-
-
MMBtu
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,041
Cost:
$2,000
- - $12,041 1,917 -
-
kWh
$12,041
1,917
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,111
Cost:
$150
$2,111 21,453 - - $2,111
21,453
kWh
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,871
Cost:
$2,250
$9,871 104,124 - - $9,871
104,124
kWh
-
-
MMBtu
08: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$42,760
Cost:
$8,000
$42,760 451,072 - - $42,760
451,072
kWh
-
-
MMBtu
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,473
Cost:
$1,600
$2,473 26,086 - - $2,473
26,086
kWh
-
-
MMBtu
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$10,016
Cost:
$11,318
$10,016 105,652 - - $10,016
105,652
kWh
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$254
Cost:
$300
$254 2,680 - - $254
2,680
kWh
-
-
MMBtu
12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,869
Cost:
$4,800
$3,869 40,812 - - $3,869
40,812
kWh
-
-
MMBtu
13: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$170
Cost:
$411
$170 1,797 - - $170
1,797
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$97,871
Cost:
$30,979
$85,830 904,501 $12,041 1,917 $85,830
904,501
kWh
$12,041
1,917
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas