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IAC Assessment: TT0095
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IAC Assessment: TT0095
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IAC Center Tennessee Technological University
Assessment Year 2012
Principal Product Aluminum Extrusions
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $100,000,000-$500,000,000
# of Employees 364
Plant Area (Sq.Ft.) 475,000
Annual Production 59,000,000 Pounds
Production Hrs. Annual 6,732
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,338,365 34,012,189 kWh $0.04
Electricity Demand $1,017,169 75,919 kW-months/year $13.40
Natural Gas $2,179,015 472,961 MMBtu $4.61
TOTAL ENERGY COSTS $4,677,909
RECOMMENDED SAVINGS* $245,108 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,874
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1224 REPLACE BOILER Savings:
$8,685
Cost:
$5,000
- - - - $8,685 1,884 -
-
kWh
-
-
kW-months/year
$8,685
1,884
MMBtu
02: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$165,758
Cost:
$300,000
- - - - $165,758 35,956 -
-
kWh
-
-
kW-months/year
$165,758
35,956
MMBtu
03: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$9,681
Cost:
$50,000
- - - - $9,681 2,100 -
-
kWh
-
-
kW-months/year
$9,681
2,100
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,770
Cost:
$1,195
- - - - $1,770 384 -
-
kWh
-
-
kW-months/year
$1,770
384
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,668
Cost:
$7,000
$3,098 81,518 $3,570 266 - - $3,098
81,518
kWh
$3,570
266
kW-months/year
-
-
MMBtu
06: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$190
Cost:
$10
$128 3,372 $62 5 - - $128
3,372
kWh
$62
5
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$39,751
Cost:
$33,080
$25,546 672,257 $14,205 1,060 - - $25,546
672,257
kWh
$14,205
1,060
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$538
Cost:
$625
$255 6,698 $283 21 - - $255
6,698
kWh
$283
21
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,067
Cost:
$8,672
$7,959 209,446 $4,108 307 - - $7,959
209,446
kWh
$4,108
307
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$245,108
Cost:
$405,582
$36,986 973,291 $22,228 1,659 $185,894 40,324 $36,986
973,291
kWh
$22,228
1,659
kW-months/year
$185,894
40,324
MMBtu
TOTAL IMPLEMENTED Savings:
$56,874
Cost:
$46,275
$28,644 753,775 $17,775 1,326 $10,455 2,268 $28,644
753,775
kWh
$17,775
1,326
kW-months/year
$10,455
2,268
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas