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IAC Assessment: TT0101
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IAC Assessment: TT0101
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IAC Center Tennessee Technological University
Assessment Year 2012
Principal Product S-205 / BK-305 / BK-400
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 66,674
Annual Production 1,500 Units
Production Hrs. Annual 4,160
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $303,459 5,096,400 kWh $0.06
Electricity Demand $143,054 10,356 kW-months/year $13.81
Electricity Fees $9,924 - $ -
Natural Gas $150,725 26,366 MMBtu $5.72
TOTAL ENERGY COSTS $658,878
RECOMMENDED SAVINGS* $88,324 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,386
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2112 USE CORRECT SIZE STEAM TRAPS Savings:
$33,071
Cost:
$12,000
- - - - $33,071 5,675 - - -
-
kWh
-
-
kW-months/year
$33,071
5,675
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,315
Cost:
$3,000
$14,727 247,517 $5,588 405 - - - - $14,727
247,517
kWh
$5,588
405
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,527
Cost:
$45,923
$6,716 112,908 $4,184 303 - - $1,627 - $6,716
112,908
kWh
$4,184
303
kW-months/year
-
-
MMBtu
$1,627
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,915
Cost:
$12,372
$460 7,730 $920 67 - - $535 - $460
7,730
kWh
$920
67
kW-months/year
-
-
MMBtu
$535
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$617
Cost:
$2,994
$104 1,746 $334 24 - - $179 - $104
1,746
kWh
$334
24
kW-months/year
-
-
MMBtu
$179
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,803
Cost:
$15,990
$1,235 20,748 $787 57 - - $(-219) - $1,235
20,748
kWh
$787
57
kW-months/year
-
-
MMBtu
$(-219)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,046
Cost:
$13,216
$1,300 21,840 $827 60 - - $(-81) - $1,300
21,840
kWh
$827
60
kW-months/year
-
-
MMBtu
$(-81)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,439
Cost:
$714
$470 7,904 $252 18 - - $717 - $470
7,904
kWh
$252
18
kW-months/year
-
-
MMBtu
$717
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$114
Cost:
$764
$64 1,082 $36 3 - - $14 - $64
1,082
kWh
$36
3
kW-months/year
-
-
MMBtu
$14
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,082
Cost:
$6,528
$8,082 135,832 - - - - - - $8,082
135,832
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$6,395
Cost:
$100,000
$6,395 72,667 - - - - - - $6,395
72,667
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$88,324
Cost:
$213,501
$39,553 629,974 $12,928 936 $33,071 5,675 $2,772 - $39,553
629,974
kWh
$12,928
936
kW-months/year
$33,071
5,675
MMBtu
$2,772
-
$
TOTAL IMPLEMENTED Savings:
$53,386
Cost:
$15,000
$14,727 247,517 $5,588 405 $33,071 5,675 - - $14,727
247,517
kWh
$5,588
405
kW-months/year
$33,071
5,675
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes