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IAC Assessment: TT0102
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IAC Assessment: TT0102
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IAC Center Tennessee Technological University
Assessment Year 2013
Principal Product Anodizing / Plating / Painting
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 42,000
Annual Production 10,000,000 Units
Production Hrs. Annual 5,200
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,241 1,138,500 kWh $0.06
Electricity Demand $43,903 3,785 kW-months/year $11.60
Electricity Fees $13,001 - $ -
Natural Gas $23,548 2,337 MMBtu $10.08
TOTAL ENERGY COSTS $195,816
RECOMMENDED SAVINGS* $38,874 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,874
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$11,651
Cost:
$2,925
$11,035 177,990 - - $616 61 $11,035
177,990
kWh
-
-
kW-months/year
$616
61
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,842
Cost:
$21,000
$8,835 142,500 $4,007 346 - - $8,835
142,500
kWh
$4,007
346
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,735
Cost:
$3,000
$3,268 52,704 $1,467 127 - - $3,268
52,704
kWh
$1,467
127
kW-months/year
-
-
MMBtu
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$82
Cost:
$20
$65 1,051 $17 1 - - $65
1,051
kWh
$17
1
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$320
Cost:
$50
$223 3,604 $96 8 - - $223
3,604
kWh
$96
8
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$78
Cost:
$25
$54 874 $23 2 - - $54
874
kWh
$23
2
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,203
Cost:
$14,000
$4,333 69,888 $1,870 161 - - $4,333
69,888
kWh
$1,870
161
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$374
Cost:
$720
$261 4,212 $113 10 - - $261
4,212
kWh
$113
10
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$74
Cost:
$600
$52 832 $22 2 - - $52
832
kWh
$22
2
kW-months/year
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$166
Cost:
$2,000
$116 1,872 $50 4 - - $116
1,872
kWh
$50
4
kW-months/year
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,176
Cost:
$4,134
$1,520 24,528 $656 57 - - $1,520
24,528
kWh
$656
57
kW-months/year
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$110
Cost:
$1,092
$77 1,238 $33 3 - - $77
1,238
kWh
$33
3
kW-months/year
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$64
Cost:
$120
$51 835 $13 1 - - $51
835
kWh
$13
1
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$38,874
Cost:
$49,686
$29,890 482,127 $8,368 722 $616 61 $29,890
482,127
kWh
$8,368
722
kW-months/year
$616
61
MMBtu
TOTAL IMPLEMENTED Savings:
$38,874
Cost:
$49,686
$29,890 482,127 $8,368 722 $616 61 $29,890
482,127
kWh
$8,368
722
kW-months/year
$616
61
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas