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IAC Assessment: TT0105
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IAC Assessment: TT0105
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IAC Center Tennessee Technological University
Assessment Year 2013
Principal Product Corrugated Containers
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2675 - Die-cut Paper And Board
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 120,000
Annual Production 1,170,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $472,465 7,384,000 kWh $0.06
Electricity Demand $150,062 14,251 kW-months/year $10.53
Electricity Fees $(-51,668) - $ -
Natural Gas $237,299 69,750 MMBtu $3.40
TOTAL ENERGY COSTS $836,679
RECOMMENDED SAVINGS* $77,168 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,590
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,590
Cost:
$1,500
- - - - - - $1,590 467 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,590
467
MMBtu
-
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,000
Cost:
$50,000
- - - - - - $10,000 2,939 - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,000
2,939
MMBtu
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,416
Cost:
$10,000
$6,868 107,310 $1,548 147 - - - - - - $6,868
107,310
kWh
$1,548
147
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$24,521
Cost:
$31,163
$20,014 312,719 $4,507 428 - - - - - - $20,014
312,719
kWh
$4,507
428
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$566
Cost:
$1,364
$347 5,416 $219 21 - - - - - - $347
5,416
kWh
$219
21
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.8112 COMBINE UTILITY METERS Savings:
$25,405
Cost:
$5,000
- - - - $25,405 - - - - - -
-
kWh
-
-
kW-months/year
$25,405
-
$
-
-
MMBtu
-
-
Tgal
07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$6,670
Cost:
$500
- - - - - - - - $6,670 1,111,338 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,670
1,111,338
Tgal
TOTAL RECOMMENDED Savings:
$77,168
Cost:
$99,527
$27,229 425,445 $6,274 596 $25,405 - $11,590 3,406 $6,670 1,111,338 $27,229
425,445
kWh
$6,274
596
kW-months/year
$25,405
-
$
$11,590
3,406
MMBtu
$6,670
1,111,338
Tgal
TOTAL IMPLEMENTED Savings:
$1,590
Cost:
$1,500
- - - - - - $1,590 467 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,590
467
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal