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IAC Assessment: TT0112
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IAC Assessment: TT0112
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IAC Center Tennessee Technological University
Assessment Year 2013
Principal Product Hydraulic Cylinders
NAICS 333611 - Turbine and Turbine Generator Set Units Manufacturing
SIC 3511 - Turbines And Turbine Generator Sets
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 42,800
Annual Production 44,000 Pieces
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,243 785,600 kWh $0.10
Natural Gas $17,448 1,874 MMBtu $9.31
TOTAL ENERGY COSTS $93,691
RECOMMENDED SAVINGS* $18,461 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,201
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$4,915
Cost:
$4,690
$(-4,552) (-46,926) $9,467 1,017 $(-4,552)
(-46,926)
kWh
$9,467
1,017
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,630
Cost:
$2,600
$1,630 16,803 - - $1,630
16,803
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$145
Cost:
$700
$145 1,492 - - $145
1,492
kWh
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,571
Cost:
$25,960
$8,571 88,358 - - $8,571
88,358
kWh
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,801
Cost:
$5,122
$1,801 18,570 - - $1,801
18,570
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$54
Cost:
$394
$54 562 - - $54
562
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,345
Cost:
$15,200
$1,345 13,870 - - $1,345
13,870
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$18,461
Cost:
$54,666
$8,994 92,729 $9,467 1,017 $8,994
92,729
kWh
$9,467
1,017
MMBtu
TOTAL IMPLEMENTED Savings:
$12,201
Cost:
$34,776
$12,201 125,785 - - $12,201
125,785
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas