Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Tennessee Technological University |
|---|---|
| Assessment Year | 2013 |
| Principal Product | Plastics and Garden Hose |
| NAICS | 326220 - Rubber and Plastics Hoses and Belting Manufacturing |
| SIC | 3052 - Rubber & Plastics Hose & Belting |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 550 |
| Plant Area (Sq.Ft.) | 720,000 |
| Annual Production | 300,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | TN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,825,335 | 47,055,822 | kWh | $0.04 |
| Electricity Demand | $1,267,185 | 101,864 | kW-months/year | $12.44 |
| Natural Gas | $1,953,000 | 434,331 | MMBtu | $4.50 |
| TOTAL ENERGY COSTS | $5,045,520 | |||
| RECOMMENDED SAVINGS* | $270,604 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $36,000 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $18,000 Cost: $50,000 |
- | - | - | - | - | - | $18,000 | 4,003 |
- - kWh |
- - kW-months/year |
- - $ |
$18,000 4,003 MMBtu |
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| 02: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM |
Savings: $18,000 Cost: $50,000 |
- | - | - | - | - | - | $18,000 | 4,003 |
- - kWh |
- - kW-months/year |
- - $ |
$18,000 4,003 MMBtu |
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| 03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $21,000 Cost: $50,000 |
- | - | - | - | - | - | $21,000 | 4,670 |
- - kWh |
- - kW-months/year |
- - $ |
$21,000 4,670 MMBtu |
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| 04: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $32,990 Cost: $129,250 |
- | - | - | - | $32,990 | - | - | - |
- - kWh |
- - kW-months/year |
$32,990 - $ |
- - MMBtu |
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| 05: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT |
Savings: $146,360 Cost: $450,000 |
- | - | - | - | $96,360 | - | $50,000 | 11,119 |
- - kWh |
- - kW-months/year |
$96,360 - $ |
$50,000 11,119 MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $4,000 Cost: $4,000 |
$4,000 | 60,882 | - | - | - | - | - | - |
$4,000 60,882 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,635 Cost: $2,500 |
$1,138 | 29,170 | $497 | 40 | - | - | - | - |
$1,138 29,170 kWh |
$497 40 kW-months/year |
- - $ |
- - MMBtu |
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| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $16,984 Cost: $20,000 |
$11,821 | 303,096 | $5,163 | 415 | - | - | - | - |
$11,821 303,096 kWh |
$5,163 415 kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $11,635 Cost: $20,000 |
$8,097 | 207,612 | $3,538 | 284 | - | - | - | - |
$8,097 207,612 kWh |
$3,538 284 kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $270,604 Cost: $775,750 |
$25,056 | 600,760 | $9,198 | 739 | $129,350 | - | $107,000 | 23,795 | $25,056 600,760 kWh |
$9,198 739 kW-months/year |
$129,350 - $ |
$107,000 23,795 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $36,000 Cost: $100,000 |
- | - | - | - | - | - | $36,000 | 8,006 | - - kWh |
- - kW-months/year |
- - $ |
$36,000 8,006 MMBtu |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||