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IAC Assessment: TT0121
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IAC Assessment: TT0121
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IAC Center Tennessee Technological University
Assessment Year 2013
Principal Product plastic containers
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 60,000
Annual Production 1,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $40,279 694,480 kWh $0.06
Electricity Demand $63,623 5,360 kW-months/year $11.87
TOTAL ENERGY COSTS $103,902
RECOMMENDED SAVINGS* $22,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,661
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,465
Cost:
$100
$5,465 94,223 - - - - $5,465
94,223
kWh
-
-
kW-months/year
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,202
Cost:
$2,150
$2,202 37,966 - - - - $2,202
37,966
kWh
-
-
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47
Cost:
$75
$37 638 $10 1 - - $37
638
kWh
$10
1
kW-months/year
-
-
$
04: 2.8112 COMBINE UTILITY METERS Savings:
$6,476
Cost:
$12,000
- - - - $6,476 - -
-
kWh
-
-
kW-months/year
$6,476
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,667
Cost:
$9,338
$311 5,365 $4,356 367 - - $311
5,365
kWh
$4,356
367
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,685
Cost:
$8,460
$1,905 32,856 $780 66 - - $1,905
32,856
kWh
$780
66
kW-months/year
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$464
Cost:
$800
$464 8,026 - - - - $464
8,026
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$22,006
Cost:
$32,923
$10,384 179,074 $5,146 434 $6,476 - $10,384
179,074
kWh
$5,146
434
kW-months/year
$6,476
-
$
TOTAL IMPLEMENTED Savings:
$8,661
Cost:
$9,435
$7,871 135,743 $790 67 - - $7,871
135,743
kWh
$790
67
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees