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IAC Assessment: TT0126
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IAC Assessment: TT0126
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IAC Center Tennessee Technological University
Assessment Year 2014
Principal Product Glass Encapsulation Assemblies
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 280
Plant Area (Sq.Ft.) 223,807
Annual Production 2,400,000 Pieces
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $620,114 9,736,800 kWh $0.06
Electricity Demand $295,547 19,805 kW-months/year $14.92
Electricity Fees $(-61,589) - $ -
Natural Gas $91,643 9,181 MMBtu $9.98
TOTAL ENERGY COSTS $1,002,632
RECOMMENDED SAVINGS* $69,283 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,283
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Gaseous Waste Electricity Usage Electricity Demand Gaseous Waste
$ kWh $ kW-months/year $ lb
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,874
Cost:
$24,000
- - $5,874 394 - - -
-
kWh
$5,874
394
kW-months/year
-
-
lb
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,406
Cost:
$7,500
$7,093 110,825 $2,313 155 - - $7,093
110,825
kWh
$2,313
155
kW-months/year
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,851
Cost:
$4,000
$5,911 92,354 $1,940 130 - - $5,911
92,354
kWh
$1,940
130
kW-months/year
-
-
lb
04: 2.7122 DISCONNECT BALLASTS Savings:
$346
Cost:
$110
$262 4,095 $84 6 - - $262
4,095
kWh
$84
6
kW-months/year
-
-
lb
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,806
Cost:
$4,900
$1,452 22,680 $1,354 91 - - $1,452
22,680
kWh
$1,354
91
kW-months/year
-
-
lb
06: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$43,000
Cost:
$35,238
- - - - $43,000 17,700,000 -
-
kWh
-
-
kW-months/year
$43,000
17,700,000
lb
TOTAL RECOMMENDED Savings:
$69,283
Cost:
$75,748
$14,718 229,954 $11,565 775 $43,000 17,700,000 $14,718
229,954
kWh
$11,565
775
kW-months/year
$43,000
17,700,000
lb
TOTAL IMPLEMENTED Savings:
$26,283
Cost:
$40,510
$14,718 229,954 $11,565 775 - - $14,718
229,954
kWh
$11,565
775
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Gaseous Waste Electricity Usage Electricity Demand Gaseous Waste