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IAC Assessment: TT0138
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IAC Assessment: TT0138
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IAC Center Tennessee Technological University
Assessment Year 2014
Principal Product canned drinks
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $5,000,000-$10,000,000
# of Employees 140
Plant Area (Sq.Ft.) 167,862
Annual Production 16,000,000 Pieces
Production Hrs. Annual 5,200
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $231,452 4,948,856 kWh $0.05
Electricity Demand $100,547 14,364 kW-months/year $7.00
Natural Gas $29,420 17,461 MMBtu $1.68
TOTAL ENERGY COSTS $402,341
RECOMMENDED SAVINGS* $16,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,534
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Primary Raw Material
$ kWh $ kW-months/year $ $ $ $
01: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$442
Cost:
-
$50 1,054 $392 56 - - - - $50
1,054
kWh
$392
56
kW-months/year
-
-
$
-
-
$
02: 2.7122 DISCONNECT BALLASTS Savings:
$76
Cost:
-
$63 1,340 $13 2 - - - - $63
1,340
kWh
$13
2
kW-months/year
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,131
Cost:
$800
$3,131 66,607 - - - - - - $3,131
66,607
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$899
Cost:
$300
$735 15,634 $164 23 - - - - $735
15,634
kWh
$164
23
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$88
Cost:
$90
$38 804 $8 1 - - $42 - $38
804
kWh
$8
1
kW-months/year
-
-
$
$42
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$354
Cost:
$500
$354 7,532 - - - - - - $354
7,532
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,063
Cost:
$18,225
- - - - $6,063 - - - -
-
kWh
-
-
kW-months/year
$6,063
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,143
Cost:
$8,000
$5,143 109,433 - - - - - - $5,143
109,433
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$16,195
Cost:
$27,915
$9,513 202,404 $577 82 $6,063 - $42 - $9,513
202,404
kWh
$577
82
kW-months/year
$6,063
-
$
$42
-
$
TOTAL IMPLEMENTED Savings:
$10,534
Cost:
$19,915
$4,257 90,577 $172 25 $6,063 - $42 - $4,257
90,577
kWh
$172
25
kW-months/year
$6,063
-
$
$42
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Primary Raw Material