Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Tennessee Technological University |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Discrete Rubber Parts |
| NAICS | 339113 - Surgical Appliance and Supplies Manufacturing |
| SIC | 3069 - Fabricated Rubber Products, Nec |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 85 |
| Plant Area (Sq.Ft.) | 196,000 |
| Annual Production | 12,000,000 Pieces |
| Production Hrs. Annual | 4,800 |
| Location (State) | TN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $179,413 | 2,835,600 | kWh | $0.06 |
| Electricity Demand | $135,616 | 11,218 | kW-months/year | $12.09 |
| Electricity Fees | $3,785 | - | $ | - |
| Natural Gas | $202,132 | 32,475 | MMBtu | $6.22 |
| TOTAL ENERGY COSTS | $534,508 | |||
| RECOMMENDED SAVINGS* | $44,991 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $36,203 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS |
Savings: $3,000 Cost: $2,000 |
- | - | - | - | $3,000 | 483 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,000 483 MMBtu |
- - Tgal |
- - gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $1,068 Cost: $1,545 |
- | - | - | - | $1,068 | 172 | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,068 172 MMBtu |
- - Tgal |
- - gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT |
Savings: $4,428 Cost: $8,000 |
- | - | - | - | $3,728 | 600 | $343 | 74 | $357 | 74,216 |
- - kWh |
- - kW-months/year |
$3,728 600 MMBtu |
$343 74 Tgal |
$357 74,216 gal |
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| 04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $2,430 Cost: $4,000 |
- | - | - | - | $2,047 | 330 | $188 | 41 | $195 | 40,736 |
- - kWh |
- - kW-months/year |
$2,047 330 MMBtu |
$188 41 Tgal |
$195 40,736 gal |
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| 05: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $25,238 Cost: $36,000 |
- | - | $25,238 | 2,087 | - | - | - | - | - | - |
- - kWh |
$25,238 2,087 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,930 Cost: $825 |
$1,304 | 20,702 | $626 | 52 | - | - | - | - | - | - |
$1,304 20,702 kWh |
$626 52 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $3,206 Cost: $125 |
$2,167 | 34,387 | $1,039 | 86 | - | - | - | - | - | - |
$2,167 34,387 kWh |
$1,039 86 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $3,333 Cost: $50 |
$900 | 14,300 | $433 | 36 | $2,000 | 313 | - | - | - | - |
$900 14,300 kWh |
$433 36 kW-months/year |
$2,000 313 MMBtu |
- - Tgal |
- - gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7122 DISCONNECT BALLASTS |
Savings: $358 Cost: $50 |
$283 | 4,503 | $75 | 6 | - | - | - | - | - | - |
$283 4,503 kWh |
$75 6 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $44,991 Cost: $52,595 |
$4,654 | 73,892 | $27,411 | 2,267 | $11,843 | 1,897 | $531 | 115 | $552 | 114,952 | $4,654 73,892 kWh |
$27,411 2,267 kW-months/year |
$11,843 1,897 MMBtu |
$531 115 Tgal |
$552 114,952 gal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $36,203 Cost: $39,770 |
$3,350 | 53,190 | $26,785 | 2,215 | $6,068 | 967 | - | - | - | - | $3,350 53,190 kWh |
$26,785 2,215 kW-months/year |
$6,068 967 MMBtu |
- - Tgal |
- - gal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||