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IAC Assessment: TT0151
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IAC Assessment: TT0151
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IAC Center Tennessee Technological University
Assessment Year 2015
Principal Product Coating Systems
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 110,000
Annual Production 2,700,000 Pieces
Production Hrs. Annual 3,375
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,620 3,204,000 kWh $0.06
Electricity Demand $116,425 8,894 kW-months/year $13.09
Natural Gas $289,658 52,050 MMBtu $5.56
TOTAL ENERGY COSTS $602,703
RECOMMENDED SAVINGS* $51,899 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,852
Cost:
$30,000
- - - - $23,852 4,286 -
-
kWh
-
-
kW-months/year
$23,852
4,286
MMBtu
02: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$13,548
Cost:
$21,700
$10,482 170,989 $3,066 234 - - $10,482
170,989
kWh
$3,066
234
kW-months/year
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,094
Cost:
$20,000
- - $11,094 848 - - -
-
kWh
$11,094
848
kW-months/year
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,096
Cost:
$600
$2,096 34,200 - - - - $2,096
34,200
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,197
Cost:
$600
$1,197 19,523 - - - - $1,197
19,523
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7122 DISCONNECT BALLASTS Savings:
$112
Cost:
$10
$86 1,402 $26 2 - - $86
1,402
kWh
$26
2
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$51,899
Cost:
$72,910
$13,861 226,114 $14,186 1,084 $23,852 4,286 $13,861
226,114
kWh
$14,186
1,084
kW-months/year
$23,852
4,286
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas