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IAC Assessment: TT0153
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IAC Assessment: TT0153
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IAC Center Tennessee Technological University
Assessment Year 2015
Principal Product Aerosol Manufacturing
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $50,000,000-$100,000,000
# of Employees 75
Plant Area (Sq.Ft.) 142,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,408 3,602,100 kWh $0.04
Electricity Demand $90,142 15,708 kW-months/year $5.74
Natural Gas $44,500 5,172 MMBtu $8.60
TOTAL ENERGY COSTS $278,050
RECOMMENDED SAVINGS* $65,581 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,747
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$39,935
Cost:
$152,353
$30,726 772,022 $9,209 1,605 - - $30,726
772,022
kWh
$9,209
1,605
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,960
Cost:
$15,939
$7,960 199,995 - - - - $7,960
199,995
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$6,030
Cost:
$12,000
- - - - $6,030 701 -
-
kWh
-
-
kW-months/year
$6,030
701
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,651
Cost:
$225
$2,834 71,201 $817 142 - - $2,834
71,201
kWh
$817
142
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,708
Cost:
$500
$2,708 68,040 - - - - $2,708
68,040
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,247
Cost:
$3,000
$2,247 56,457 - - - - $2,247
56,457
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,849
Cost:
$125
$1,435 36,061 $414 72 - - $1,435
36,061
kWh
$414
72
kW-months/year
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,201
Cost:
$1,750
$1,028 25,818 $173 30 - - $1,028
25,818
kWh
$173
30
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$65,581
Cost:
$185,892
$48,938 1,229,594 $10,613 1,850 $6,030 701 $48,938
1,229,594
kWh
$10,613
1,850
kW-months/year
$6,030
701
MMBtu
TOTAL IMPLEMENTED Savings:
$7,747
Cost:
$3,350
$6,516 163,719 $1,231 215 - - $6,516
163,719
kWh
$1,231
215
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas