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IAC Assessment: TT0160
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IAC Assessment: TT0160
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IAC Center Tennessee Technological University
Assessment Year 2015
Principal Product Fruit Jelly
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 129,402
Annual Production 200,000,000 Pounds
Production Hrs. Annual 2,496
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $347,630 5,269,360 kWh $0.07
Electricity Demand $115,822 10,729 kW-months/year $10.80
Natural Gas $261,692 30,564 MMBtu $8.56
TOTAL ENERGY COSTS $768,850
RECOMMENDED SAVINGS* $183,272 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,995
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$112,350
Cost:
$2,000
- - - - - - $112,350 13,125 - - -
-
kWh
-
-
kW-months/year
-
-
$
$112,350
13,125
MMBtu
-
-
gal
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$25,461
Cost:
$298
- - - - $25,461 - - - - - -
-
kWh
-
-
kW-months/year
$25,461
-
$
-
-
MMBtu
-
-
gal
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$13,910
Cost:
$100
- - - - - - $13,910 1,300 - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,910
1,300
MMBtu
-
-
gal
04: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$10,534
Cost:
$21,195
$(-171) (-2,593) $(-179) (-17) - - - - $10,884 1,123,200 $(-171)
(-2,593)
kWh
$(-179)
(-17)
kW-months/year
-
-
$
-
-
MMBtu
$10,884
1,123,200
gal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,397
Cost:
$10,000
$3,397 51,466 - - - - - - - - $3,397
51,466
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,554
Cost:
$14,129
$8,554 129,503 - - - - - - - - $8,554
129,503
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,882
Cost:
-
$4,882 73,972 - - - - - - - - $4,882
73,972
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,322
Cost:
-
$1,176 17,817 - - - - $1,146 134 - - $1,176
17,817
kWh
-
-
kW-months/year
-
-
$
$1,146
134
MMBtu
-
-
gal
09: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$1,335
Cost:
$2,000
- - - - - - $1,335 156 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,335
156
MMBtu
-
-
gal
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$527
Cost:
$1,176
$270 4,088 $257 24 - - - - - - $270
4,088
kWh
$257
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$183,272
Cost:
$50,898
$18,108 274,253 $78 7 $25,461 - $128,741 14,715 $10,884 1,123,200 $18,108
274,253
kWh
$78
7
kW-months/year
$25,461
-
$
$128,741
14,715
MMBtu
$10,884
1,123,200
gal
TOTAL IMPLEMENTED Savings:
$35,995
Cost:
$21,493
$(-171) (-2,593) $(-179) (-17) $25,461 - - - $10,884 1,123,200 $(-171)
(-2,593)
kWh
$(-179)
(-17)
kW-months/year
$25,461
-
$
-
-
MMBtu
$10,884
1,123,200
gal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)